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Eenuine YD052201027 Splined Driveshaft Yoke: Precision Sliding Connection for FOTON Truck Drivelines

PART NO.:
YD052201027
Part Name:
Splined Driveshaft Yoke
Russian Name:
Шлицевая вилка карданного вала

The driveline of a heavy-duty truck must accommodate not only rotational power but also the constant movement of the suspension and chassis. This requires specialized components that can transmit torque while allowing for length variation. For FOTON commercial vehicles, this critical function is fulfilled by a precisely engineered sliding yoke. The YD052201027 Splined Driveshaft Yoke is the OEM-specified component designed to provide this essential telescoping action within the propeller shaft assembly.

Foton-YD052201027 Splined Driveshaft Yoke

Splined Driveshaft Yoke (English)

Foton-YD052201027 Шлицевая вилка карданного вала

Шлицевая вилка карданного вала (Russian)

Foton-YD052201027 Horquilla Estriada del Eje de Transmisión

Horquilla Estriada del Eje de Transmisión (Spanish)

Core Function in the Driveline: Accommodating Axial Movement

The Splined Driveshaft Yoke, precisely identified by the OEM number YD052201027, is a critical component in a telescoping propeller shaft assembly. Its primary function is to connect the fixed section of the driveshaft to the sliding splined tube (slip yoke or splined shaft). The internal or external splines of the YD052201027 mesh with the corresponding splines of the mating component, creating a secure connection that transmits torque while allowing the entire driveshaft assembly to lengthen or shorten. This axial movement is essential to compensate for changes in distance between the transmission and the rear axle as the truck’s suspension articulates over bumps and during load shifts.

Without a properly functioning sliding yoke like the YD052201027, the driveline would be subjected to destructive binding stresses. The component must maintain perfect spline engagement under full torque load while sliding smoothly with minimal friction. A worn or damaged YD052201027 can lead to vibration, difficulty in sliding (causing driveline bind), and eventually, spline wear that creates excessive lash and leads to a clunking sound during acceleration and deceleration. For FOTON trucks that regularly operate with variable loads and on uneven terrain, the reliability of the genuine YD052201027 is fundamental to driveline longevity and smooth operation.

Precision Manufacturing and Robust Material Construction

The genuine YD052201027 is a product of advanced metallurgy and precision machining. It is typically forged from high-strength, case-hardened alloy steel (such as 4140 or similar grade) to achieve an optimal balance of surface hardness for wear resistance and a tough core to resist shock loads. The splines are the most critical feature of the YD052201027. They are cut using specialized gear hobbing or shaping machines to achieve a precise tooth form, pitch, and pressure angle. This ensures a perfect, full-contact mesh with the mating splined shaft, distributing the torque load evenly across all teeth to prevent premature wear and stress concentration.

The bearing journal surfaces for the universal joint crosses are machined to micron-level tolerances and heat-treated for maximum durability. The entire YD052201027 component is often treated with a protective phosphate or similar coating to prevent rust and corrosion, which could otherwise seize the sliding mechanism. Some designs incorporate a grease fitting to allow periodic lubrication of the splines. The attention to material specification, heat treatment, and finish in the YD052201027 guarantees a service life that matches the demanding cycles of commercial truck operation.

Technical Specifications: YD052201027 Splined Yoke

Parameter Specification / Detail Description & Importance
OEM Part Number YD052201027 Official factory identification for the splined yoke.
Product Name Splined Driveshaft Yoke The sliding yoke component with internal or external splines.
Brand FOTON Original Equipment Manufacturer.
Primary Material Forged Alloy Steel (e.g., SAE 4140) Chosen for high strength, toughness, and wear resistance.
Spline Type Involute Spline (Precision Ground) Provides smooth engagement and high torque capacity.
Number of Splines Model-Specific (e.g., 10, 23, 32) Must match exactly with the mating splined shaft.
U-Joint Bearing Journal Size Standard Series (e.g., 1410, 1480) Determines compatibility with universal joint crosses.
Surface Treatment Phosphate Coating / Induction Hardening Prevents corrosion and increases surface hardness of splines.
Lubrication Provision Grease Fitting (Zerk Fitting) Optional Allows for periodic lubrication to reduce spline wear.
Torque Capacity Rated for Heavy-Duty Application Engineered to transmit the engine’s maximum output torque.
Compatible Models FOTON Auman, Tunland Specific Drivelines Application varies by model, year, and drivetrain configuration.
Warranty 12-24 Months (Subject to Policy) Covers defects in materials and workmanship.

Installation, Maintenance, and Driveline Phasing

Replacing a splined driveshaft yoke requires precision and an understanding of driveline assembly. Installation of the YD052201027 typically involves pressing out the old universal joint crosses from the yoke ears and pressing in new ones. The splined section must be thoroughly cleaned and lightly lubricated with the specified spline grease (often a high-pressure molybdenum disulfide type) before sliding it onto the mating shaft. It is crucial to observe the original driveline phasing—the clocking relationship between the U-joints at each end of the driveshaft tube. The yokes must be aligned correctly to prevent induced vibration; improper phasing during the assembly of the YD052201027 can cause severe imbalance.

Maintenance for the YD052201027 primarily involves periodic inspection for spline wear and proper lubrication if equipped with a grease fitting. During routine service, the slip joint should be checked for smooth movement and any signs of side play, which indicate spline wear. Keeping the splines properly lubricated reduces friction and wear, extending the service life of both the YD052201027 and the mating shaft. After any driveline work, a road test should be conducted to check for vibrations at various speeds, which may indicate a need for re-phasing or professional balancing.

Symptoms of a Worn or Failing Splined Yoke

A failing splined yoke presents distinct symptoms that should be addressed promptly. A common sign is a loud “clunk” or “snap” when shifting between drive and reverse, or during rapid throttle changes. This indicates excessive lash in the splines of the YD052201027 due to wear. A rhythmic “chunk-chunk-chunk” vibration that changes with vehicle speed can be caused by worn or dry splines binding and releasing. Difficulty in sliding, often due to lack of lubrication or corrosion, can place immense stress on other driveline components, potentially leading to U-joint failure or transmission output shaft damage.

Visually, signs include visible rust or corrosion on the splined area, indicating a compromised protective coating. In severe cases, the spline teeth may appear rounded or “mushroomed.” Ignoring these symptoms related to the YD052201027 can lead to a complete failure where the yoke either seizes on the shaft or strips its splines, resulting in a sudden loss of drive and potential safety hazard. Regular inspection during scheduled maintenance can identify wear in the YD052201027 before it leads to catastrophic failure.

The Value of Genuine YD052201027 for Driveline Integrity

Opting for the authentic YD052201027 ensures a perfect match for your FOTON truck’s specific driveline. The genuine part is engineered with the exact spline count, tooth profile, and hardness specifications required for seamless integration and optimal load distribution. The precision manufacturing of the YD052201027 guarantees that the U-joint journals are perfectly aligned and concentric, which is critical for smooth rotation and vibration-free operation. The use of OEM-grade materials and heat treatment processes ensures the yoke can endure the cyclic stress of heavy-duty use without premature fatigue or deformation.

Aftermarket yokes may have dimensional variances, inferior metallurgy, or improper heat treatment, leading to accelerated spline wear, imbalance, or even sudden fracture under load. The genuine YD052201027 provides predictable performance and service life, protecting the significant investment in the vehicle’s powertrain. For repair shops and fleet managers, using the correct OEM part reduces the risk of comebacks, ensures driveline balance, and maintains the vehicle’s designed performance and safety characteristics. The long-term reliability and avoidance of secondary damage make the genuine YD052201027 the most cost-effective choice.

Conclusion: The Essential Component for Dynamic Driveline Operation

The YD052201027 Splined Driveshaft Yoke is an indispensable component that enables the vital telescoping function of a truck’s propeller shaft. Its precision-ground splines, robust construction, and perfect fit ensure smooth power transmission while accommodating suspension movement. By choosing the genuine YD052201027, you safeguard against driveline vibration, binding, and premature wear, ensuring the longevity and reliability of your FOTON truck’s entire powertrain. Trust in the OEM engineering that understands the demands of heavy-duty operation—specify the genuine YD052201027 for all your driveline sliding joint repairs.

Always verify the application of part number YD052201027 using your truck’s VIN or an official FOTON parts catalog. Driveline service requires technical expertise and should be performed by qualified personnel.

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