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For dependable performance and easy maintenance of your vehicle’s hydraulic systems, choosing genuine Foton truck parts is essential. The OEM part number 1B24950200181, known as the Manual Pump Assy, is a crucial component designed specifically for FOTON trucks to provide manual hydraulic pressure for various applications. This robust assembly ensures you have a reliable backup or primary method for operating hydraulic functions, making it an indispensable tool for maintenance and emergency situations. The genuine part 1B24950200181 guarantees perfect compatibility and durable performance, matching the original equipment standards of your FOTON vehicle.
Manual Pump Assy
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The 1B24950200181 Manual Pump Assy is a self-contained hydraulic pump unit designed for FOTON trucks. It allows operators to manually generate hydraulic pressure to actuate various systems, such as tipping mechanisms, lifting gear, or for bleeding hydraulic lines when electrical or engine-driven pumps are unavailable. This component is built for simplicity, reliability, and durability in tough working environments. Having a functioning manual pump identified by OEM number 1B24950200181 is a key aspect of vehicle preparedness and operational flexibility.
This assembly is engineered as a complete, ready-to-install unit. It typically includes the pump body, piston, handle, reservoir, and necessary valves. The design of the 1B24950200181 focuses on user ergonomics and efficient fluid displacement. For mechanics and drivers, understanding the function and location of this part is important for both routine checks and troubleshooting hydraulic issues on FOTON trucks.
The core function of the 1B24950200181 is to convert manual mechanical effort into hydraulic pressure. By operating a lever or handle, the user moves a piston within a cylinder, drawing fluid from a reservoir and forcing it under pressure into a connected hydraulic circuit. This manually generated pressure can then perform work, such as lifting a dump body a small amount or applying pressure to a brake system for bleeding.
This makes the part 1B24950200181 particularly valuable in several scenarios: as an emergency backup if the main hydraulic pump fails, as a service tool for system maintenance without starting the engine, or as the primary pump for certain auxiliary functions on specific truck models. Its operation is straightforward, requiring no external power source, which is a significant advantage in remote locations or during electrical system failures.
Manual Operation & Independence: The 1B24950200181 requires no electrical or engine power, providing complete operational independence. This makes it a fail-safe tool that can be used anywhere, anytime, ensuring you are never stranded due to a hydraulic issue that requires pressure to fix.
Robust Construction: Built with a heavy-duty cast body and hardened steel internal components, this pump assembly is designed to withstand high pressures and frequent use. Its seals are made from compatible hydraulic fluid-resistant materials to prevent leaks and ensure long service life for part number 1B24950200181.
Efficient Pressure Generation: The pump mechanism is engineered for an optimal balance between effort and output. A well-designed piston ratio allows the user to generate significant system pressure with a manageable amount of force on the handle.
Integrated Fluid Reservoir: Many versions of the 1B24950200181 include a built-in reservoir or a port for an external one. This contains the hydraulic fluid necessary for operation and helps keep the system free from contamination during use.
Standardized Ports: The assembly features standard hydraulic thread ports (e.g., BSPP, NPTF) that easily connect to the truck’s existing hydraulic lines using common fittings, making installation and use straightforward.
The Manual Pump Assy with part number 1B24950200181 finds its primary application in trucks equipped with hydraulic tipping bodies (dump trucks). In these vehicles, it can serve as an emergency lowering mechanism. If the engine-driven main pump fails, the 1B24950200181 can be used to manually pump pressure into the lift cylinders, allowing the driver to carefully lower the loaded bed to a safe position.
Another critical application is in the service and maintenance of hydraulic systems. Mechanics use the manual pump to pressurize systems for leak testing, to bleed air from brake or clutch hydraulic lines, or to actuate components during repair without running the engine. It is an indispensable tool in a workshop servicing FOTON commercial vehicles.
Some specialized FOTON models may use the 1B24950200181 as the primary pump for occasional-use auxiliary functions. Its versatility and reliability make it a specified component across various truck configurations.
Installing or connecting the 1B24950200181 typically involves integrating it into the vehicle’s existing hydraulic circuit. The exact procedure varies by truck model and intended use (e.g., permanently plumbed emergency pump vs. service port connection).
General Connection Steps:
1. Ensure the hydraulic system is depressurized and the vehicle is in a safe state (engine off, bed supported).
2. Identify the correct service port or tee connection point in the hydraulic circuit per the vehicle’s service manual.
3. Clean the area thoroughly to prevent contamination.
4. Connect the high-pressure hose from the 1B24950200181 pump outlet to the system port using the correct fittings.
5. If the pump has a reservoir, fill it with the correct grade of clean hydraulic fluid.
6. Operate the pump handle slowly to prime it and begin building pressure in the system, checking for leaks at all connections.
For a permanent emergency installation, the pump assembly 1B24950200181 may be mounted in a dedicated, easily accessible location on the chassis, with plumbing integrated into the main hydraulic control valve. Always refer to FOTON-specific technical documentation for the authoritative installation procedure.
Operating the 1B24950200181 is intuitive: the user simply pumps the handle in a rhythmic motion. It is important to not force the handle if it meets extreme resistance, as this may indicate a blocked line or an over-pressurized system. Always monitor the system being actuated while pumping.
Routine Maintenance: The manual pump requires minimal maintenance. Key points include:
Periodically check the reservoir fluid level and condition.
Inspect all hoses and connections for leaks, cracks, or wear.
Keep the pump clean and protect it from excessive dirt and moisture when not in use.
Cycle the pump occasionally if it is seldom used to keep seals lubricated.
Common Issues:
Low or No Pressure Output: Often caused by low fluid, air in the pump (needs priming), or worn internal seals.
Fluid Leaks: Typically from damaged seals at fittings or the piston shaft. Identify the source and replace the faulty seal.
Stiff or Stuck Handle: Could indicate internal contamination or corrosion. The pump may need disassembly, cleaning, and inspection.
If the pump assembly 1B24950200181 is damaged beyond simple seal replacement, it is usually more cost-effective to replace the entire unit with a new genuine part to ensure reliability.
The table below outlines the key technical parameters for the FOTON Manual Pump Assembly, OEM number 1B24950200181. Specifications may vary slightly depending on the specific truck model application.
| Parameter | Specification |
|---|---|
| OEM Part Number | 1B24950200181 |
| Brand | FOTON |
| Product Name | Manual Pump Assembly |
| Type | Reciprocating Piston Pump |
| Operation | Manual Lever / Handle |
| Maximum Output Pressure | Up to 150 Bar (approx. 2175 PSI) |
| Displacement per Stroke | Model Specific (e.g., 10-20 cc) |
| Reservoir Capacity | 0.5 – 1.0 Liters (if integrated) |
| Fluid Type | Standard Hydraulic Oil (ISO VG 32/46) |
| Primary Application | FOTON Dump Trucks, Hydraulic System Service |
Selecting the authentic OEM part 1B24950200181 is critical for safety and performance. This manual pump is a safety-critical component in many applications, especially for emergency lowering of heavy loads. A genuine pump is manufactured to precise tolerances, ensuring it can generate the required pressure reliably and withstand the mechanical stresses involved.
Counterfeit or substandard manual pumps may fail under pressure, have poor sealing leading to fluid leaks, or provide insufficient displacement, making them ineffective in an emergency. The genuine 1B24950200181 is built with quality materials and tested to meet FOTON’s durability standards, providing peace of mind that it will function when needed most. For fleet compliance and risk management, using certified OEM parts for such functions is a best practice.
Q: When would I need to use the Manual Pump Assy (1B24950200181) on my truck?
A: Primary uses include: emergency lowering of a dump body if the main pump fails, bleeding air from hydraulic brake/clutch systems during maintenance, or testing hydraulic components without engine power.
Q: Is the 1B24950200181 pump permanently mounted on the truck?
A: It depends on the truck’s configuration. On many dump trucks, it is a permanently installed emergency pump. For other models, it might be a portable service tool connected via quick-disconnect couplings.
Q: What hydraulic fluid should I use with this pump?
A: Always use the hydraulic fluid specified in your FOTON truck’s owner manual (typically ISO VG 32 or 46). Using the wrong fluid can damage seals and reduce performance.
Q: Can I repair the 1B24950200181 pump if it leaks?
A: Minor external leaks from fitting seals can often be fixed by replacing the seals. Internal leaks or major failures usually require replacement of the entire assembly to ensure reliability.
Q: How do I know if my manual pump is working correctly?
A> Connect it to a sealed system (e.g., a pressure gauge with a shut-off valve). Pump the handle; it should become progressively harder to move as pressure builds and hold that pressure when you stop pumping, indicating good internal seals.
The 1B24950200181 Manual Pump Assembly is a vital component for any FOTON truck with hydraulic systems. It provides a simple, powerful, and independent means of generating hydraulic pressure, serving as both an emergency safety device and a versatile maintenance tool. Its robust construction and reliable design make it a trustworthy piece of equipment.
Investing in the genuine OEM part 1B24950200181 ensures that you have a component that matches your truck’s specifications exactly and will perform reliably under demanding conditions. Whether specified as original equipment or purchased as a spare, this manual pump assembly adds a layer of security and practicality to your vehicle’s operation.
For fleet managers, workshop supervisors, and owner-operators, understanding and maintaining this component is part of responsible vehicle management. Keep your FOTON truck prepared for any situation with the reliable 1B24950200181 Manual Pump Assembly.
If you have any questions about our products, services, or anything related to what we offer, please don’t hesitate to leave us a message—our dedicated team is always ready to provide prompt and helpful responses to address your concerns. What’s more, when you become our valued customer, we’re delighted to offer you complimentary catalog services, giving you access to detailed, up-to-date information on our full range of products, specifications, and offerings to help you make informed decisions.