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Beiben Tail Light Module
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Beiben Engine Module

Beiben Engine Module
Beiben Engine Module
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What is the Beiben Engine Module？

  • Beiben Engine Module​
  • Introduction​
  • The Beiben Engine Module is a precision-engineered solution designed to integrate critical starting, preheating, and safety systems in heavy-duty commercial vehicles, ensuring reliable engine performance even in extreme cold or high-load environments. Combining advanced control units, durable electrical components, and secure mounting hardware, this module optimizes start-up efficiency, enhances safety, and withstands the rigors of demanding operational conditions.​
  • Core Control Components: Starting and Preheating Systems​
  • At the heart of the module are the Starter controller and Starter preheat relay, which work in tandem to manage engine cranking and preheating processes. The Starter controller—a microprocessor-based unit—regulates power delivery to the starter motor, optimizing torque output while protecting against overloads or voltage fluctuations. The Starter preheat relay activates the engine’s glow plugs or intake air heaters, ensuring rapid warm-up in sub-zero temperatures (effective down to -30°C), reducing wear on moving parts and minimizing emissions during cold starts.​
  • Complementing these is the Preheat electronic controller, a smart module that monitors ambient temperature and engine conditions to adjust preheating duration and intensity. It features a rugged aluminum casing with IP67 protection against dust and water, ensuring reliability in harsh environments. The controller’s adaptive algorithms optimize fuel efficiency by balancing preheat energy consumption with start-up performance, a critical feature for fleets operating in diverse climates.​
  • Safety and Connectivity: Brake Light Switch Integration​
  • The Brake light switch is a vital safety component integrated into the module, converting mechanical brake pedal pressure into an electrical signal to activate rear brake lights and disengage the starter motor during braking. Constructed from heat-resistant engineering plastic with a stainless-steel contact point, the switch is rated for over 500,000 actuation cycles, ensuring long-term reliability. Its fail-safe design includes redundant contacts to prevent signal loss, a key safety feature compliant with international standards (e.g., ECE R13).​
  • Secure Mounting and Durability​
  • A robust fastening system, including Screws, Nuts, and Clamps, ensures all components remain securely attached to the engine block or vehicle frame. High-tensile Screws (grade 10.9) and Nuts with lock washers secure the controllers and relays, with torque specifications set at 15–25 N·m to resist vibration-induced loosening. Clamps, made from corrosion-resistant stainless steel, anchor wiring harnesses and fluid lines, preventing abrasion and maintaining clear signal pathways. The module’s mounting brackets are powder-coated for rust resistance and undergo 100,000+ cycles of vibration testing to simulate decade-long use.​
  • Engineering Excellence for Performance​
  • Every component in the Beiben Engine Module is rigorously tested: the Starter controller and Preheat electronic controller endure thermal cycling between -40°C and +125°C, while the Brake light switch is evaluated for contact resistance and response time (≤50ms). The module’s design prioritizes electromagnetic interference (EMI) shielding, with ferrite cores on signal cables to prevent data corruption, ensuring seamless communication between control units and the vehicle’s ECU.​
  • Conclusion: Reliable Engine Management for Heavy-Duty Applications​
  • The Beiben Engine Module sets a standard for durability, efficiency, and safety in commercial vehicle engine systems. By integrating advanced Starter controller, Starter preheat relay, and Preheat electronic controller with secure mounting components like Screws, Nuts, and Clamps, Beiben ensures this module delivers consistent performance, even in the most challenging environments. It exemplifies the brand’s commitment to engineering excellence, providing a trusted solution for fleets that demand reliable start-ups, optimized preheating, and long-term operational efficiency.​

Product Parameters of Beiben Engine Module

No. Part Number Part Name English  Quantity
1 207 545 03 05 Starter controller 1
2 506 545 14 05 Starter preheat relay 1
3 506 545 16 32 Preheat electronic controller 1
4 100818 005072 Screw 2
5 100818 005072 Screw 2
6 000 545 69 09 Brake light switch 1
7 000 990 92 51 Nut 1
8 001 997 83 90  Clamps 1

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