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Beiben Battery Cable Over-Beam Protection Module

Beiben Battery Cable Over-Beam Protection Module
Beiben Battery Cable Over-Beam Protection Module
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What is the Beiben Battery Cable Over-Beam Protection Module？

  • Beiben Battery Cable Over-Beam Protection Module
  • Introduction
  • The Beiben Battery Cable Over-Beam Protection Module is a specialized component designed to safeguard critical electrical connections in heavy-duty commercial vehicles, ensuring reliable power transmission and preventing damage to battery cables as they traverse over vehicle frame beams. Engineered for durability and safety, this module integrates a precision-molded rubber boot with robust structural elements to shield cables from abrasion, moisture, and mechanical stress.
  • Core Component: Rubber Boot Design
  • Central to the module is the rubber boot, a high-performance component crafted from ethylene propylene diene monomer (EPDM) rubber. This material offers exceptional resistance to ozone, UV radiation, and extreme temperatures (-40°C to +120°C), ensuring long-term flexibility and durability. The boot features a contoured, ribbed design that conforms to the shape of battery cables and frame beams, creating a watertight seal that prevents ingress of dirt, water, or corrosive fluids. Its interior surface is textured to grip cables securely, while the exterior ribs enhance abrasion resistance, protecting against sharp edges or debris during vehicle operation.
  • Protection and Performance
  • The rubber boot acts as a primary barrier against physical damage, shielding cables from contact with rough frame edges, road debris, or vibration-induced friction. Its flexible nature allows for dynamic movement of cables during vehicle operation without compromising protection, reducing the risk of wire chafing or insulation breakdown that could lead to short circuits or power loss. Additionally, the boot’s moisture-resistant properties prevent corrosion of cable terminals, ensuring consistent electrical conductivity and minimizing maintenance requirements.
  • Engineering Excellence for Durability
  • The rubber boot undergoes rigorous testing to validate its performance under extreme conditions. It is subjected to 10,000+ cycles of flexing to simulate years of vehicle movement, as well as salt-spray exposure for 500+ hours to assess corrosion resistance. The material’s tear strength and elongation properties are continuously monitored to ensure it maintains structural integrity even after prolonged exposure to harsh environments. The boot’s design also includes UV stabilizers to prevent cracking or degradation from sunlight exposure, a critical feature for vehicles operating in sunny or high-altitude regions.
  • Installation and Compatibility
  • The module is designed for easy installation, with the rubber boot featuring a split design that allows it to be wrapped around existing cables without disassembly. It is secured in place using high-strength clamps or straps (not included), which are tightened to maintain a secure fit while allowing for thermal expansion and contraction. The boot’s universal dimensions make it compatible with a wide range of battery cable sizes and vehicle frame configurations, ensuring broad applicability across Beiben’s commercial vehicle lineup.
  • Conclusion: Reliable Cable Protection for Heavy-Duty Vehicles
  • The Beiben Battery Cable Over-Beam Protection Module sets a standard for durability and functionality in commercial vehicle electrical systems. By integrating a precision-engineered rubber boot with robust design features, Beiben ensures this module delivers reliable protection against abrasion, moisture, and environmental factors, extending the lifespan of battery cables and enhancing overall vehicle reliability. It exemplifies the brand’s commitment to engineering excellence, providing a trusted solution for fleets that demand long-lasting performance from their electrical components.

Product Parameters of Beiben Battery Cable Over-Beam Protection Module

No. Part Number Part Name English  Quantity
1 520 997 11 81 rubber boot 1
 

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