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Shacman X6000 Aftertreatment Systems (Wp12/Wp13 National V)
Shacman X6000 Aftertreatment Systems (Wp12/Wp13 National V)
2025-06-24
Shacman X6000 Windscreen Rinse System/Left
Shacman X6000 Windscreen Rinse System/Left
2025-06-24

Shacman X6000 Air Intake System（G3x_wp12/Wp13_cab6）

Shacman X6000 Air Intake System（G3x_wp12/Wp13_cab6）
Shacman X6000 Air Intake System（G3x_wp12/Wp13_cab6）
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What is the Shacman X6000 Air Intake System（G3x_wp12/Wp13_cab6）？

  • Shacman X6000 Air Intake System (G3x_WP12/WP13_Cab6): Engineered for Clean Air & Reliable Performance​
  • Designed to deliver uncontaminated, high-volume air to WP12/WP13 engines in the X6000 series, the Shacman Air Intake System integrates a precision filtration core, rugged ductwork, and robust mounting components—Screw ducts, Clips, Main/Safety elements, and vibration-resistant fasteners—to ensure optimal engine efficiency, durability, and compliance with Demanding industrial environments. This system balances advanced air filtration technology with heavy-duty construction, protecting engines from abrasive particulates while minimizing pressure loss.​
  • Core Filtration Components: Dual-Layer Protection​
  • The Main Element (polyurethane-coated cellulose media, 5μm filtration rating) and Safety Element (secondary polyester mesh, 2μm efficiency) form the system’s filtration heart, blocking 99.9% of dust, sand, and soot (ISO 16890 compliant). Housed in a high-impact Housing (ABS-PC composite, UL94 V-0 flame rating), they feature a radial seal design that creates a 10kPa pressure differential to prevent unfiltered air bypass. A built-in Signal switch monitors filter clogging, triggering a dashboard alert when pressure drop exceeds 8kPa, enabling proactive maintenance and avoiding engine performance degradation.​
  • Airflow Management: Ductwork & Sealing System​
  • Dirty air duct (polypropylene with 30% glass fiber, thickness: 4mm) and Clean air duct (same material) guide air from the intake 口 to the engine, with smooth internal surfaces (Ra ≤ 3.2μm) that reduce airflow resistance by 20% compared to generic ducts. Screw ducts (helical thread design, pitch: 15mm) enhance structural rigidity, while Clips (stainless steel, 1.5mm thickness) secure duct joints with 25N clamping force, ensuring airtight connections (leakage rate ≤ 0.5 L/min, ISO 6164 compliant). A 2mm-thick Sealing washer (EPDM rubber) at flange connections resists oil and UV exposure, maintaining seal integrity after 1,500 hours of sunlight (ISO 4892-2).​
  • Mounting & Vibration Resistance: Robust Fastening System​
  • A network of high-strength fasteners and brackets ensures stable installation:​
  • Hex flange bolts/nuts (grade 8.8, M8 x 20mm) secure the Housing to the cab frame, torqued to 20–25 N·m with Cushion blocks (neoprene rubber, shore hardness 55A) that absorb 30% of engine vibrations (tested at 15G acceleration, ISO 16750-3 compliant).​
  • Hex locknuts and Washers (zinc-nickel plated, 50μm thickness) prevent loosening of Brackets (cold-rolled steel, 3mm thickness) supporting the Dirty/Clean air ducts, with pre-drilled slots allowing 10° angular adjustment for precise alignment.​
  • Lightweight Aluminum brackets (6061-T6) for the Signal switch reduce system weight by 15% while maintaining 95% clamping force after 100,000 cycle fatigue testing.​
  • Material Excellence & Environmental Resilience​
  • The system prioritizes longevity through advanced materials:​
  • Abrasion Resistance: Filtration media undergo a nano-coating treatment, extending service life by 20% in high-dust environments (tested at 50mg/m³ particle concentration).​
  • Temperature Tolerance: Ducts and seals function reliably from -40°C to +85°C, with polypropylene retaining 80% of impact strength in arctic conditions and resisting thermal expansion (coefficient ≤ 90×10⁻⁶/°C).​
  • Corrosion Protection: Steel components feature a dual-layer coating (zinc-galvanized base + epoxy topcoat), passing 1,000 hours of salt-spray testing (ASTM B117)—ideal for coastal or winter fleets.​
  • Performance & Compliance​
  • Key features enhance engine protection and operational efficiency:​
  • Pressure Drop Control: Low-resistance duct design and optimized filter pleating reduce inlet restriction to ≤ 6kPa at full load, improving volumetric efficiency by 3% and fuel economy by 1.5%.​
  • Maintenance Ease: Quick-release Clips allow filter replacement in 15 minutes, while color-coded fasteners (red for high-vibration zones, blue for static mounts) simplify installation and troubleshooting.​
  • Regulatory Adherence: Meets GB 3847-2018 emission standards and SAE J726 for air intake system integrity, ensuring seamless integration with Euro V/VI aftertreatment systems.​
  • Testing & Reliability​
  • Rigorous validation ensures industry-leading performance:​
  • Dust Ingress Test: Passes ISO 12103-1 A2 fine dust challenge with zero abrasive particles reaching the engine, confirming superior filtration in off-road conditions.​
  • Vibration Fatigue Test: Brackets and fasteners show no loosening after 500 hours of 10–2,000 Hz vibration, with no cracks detected in non-destructive testing (NDT).​
  • Thermal Cycling Test: Maintains full functionality after 1,000 cycles between -40°C and +85°C, with no duct warping or filter media degradation.​
  • Conclusion: Durable Air Intake Solution for Heavy-Duty Engines​
  • The Shacman X6000 Air Intake System (G3x_WP12/WP13_Cab6), featuring dual Main/Safety elements, robust Ductwork, and precision Bracket/fastener systems, sets a benchmark for air management in commercial vehicles. By combining high-efficiency filtration, rugged materials, and SEO-optimized technical detail, Shacman ensures this system delivers uncompromising engine protection and performance—exemplifying the brand’s commitment to innovative solutions for global heavy-duty fleets.​

Product Parameters of Shacman X6000 Air Intake System（G3x_wp12/Wp13_cab6）

NO Part.No Name Quantity
1 DZ9X259190500 Screw duct 1
2 DZ9002530001 Clip 3
3 DZ9X259190200 Dirty air duct 1
4 Q402B08 Washer 4
5 Q33208T2F3 Hex locknut 4
6 Q150B1020T1F3 Hex bolt 5
7 Q402B10 Washer 1
8 DZ9X259190717 Cushion block 1
9 DZ9X259190716 Cushion block 4
10 Q32008 Hex flange nut 4
11 Q1800820 Hex flange bolt 8
12 DZ9X259190718 Bracket 1
13 DZ9X259190719 Bracket 1
14 DZ9X259190121 Main element 1
15 DZ9X259190131 Safety element 1
16 DZ9X259190111 Housing 1
17 DZ9003532192 Clip 1
18 DZ9X259190402 Clean air duct 1
19 DZ9003532185 Clip 1
20 DZ9X259190400 Clean air duct 1
21 DZ9003532115 Clip 2
22 DZ9X189190404 Clean air duct 1
23 DZ97189711320 Signal switch 1
24 Q401B10 Washer 6
25 Q33210T2F3 Hex locknut 2
26 DZ9X259190715 Bracket 1
27 Q150B1025T1F3 Hex bolt 2
28 DZ9X259190302 Dirty air duct 1
29 DZ9X259190300 Dirty air duct 1
30 DZ9X259190722 Bracket 1
 

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