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Advanced Fuel Filtration with SHACMAN BY1000422381 Fuel Filter Separator CLX-369H

PART NO.:
BY1000422381
Part Name:
Shacman Fuel Filter Separator Clx-369H
Russian Name:
Радиатор

The SHACMAN BY1000422381 Fuel Filter Separator CLX-369H represents cutting-edge fuel filtration technology for heavy-duty truck engine protection. This sophisticated component ensures optimal engine performance by removing water and contaminants from diesel fuel systems. As genuine Shacman truck parts, this fuel filter separator guarantees perfect compatibility and superior filtration efficiency. The BY1000422381 undergoes comprehensive quality control testing to meet stringent automotive standards for water separation and particulate filtration. This critical fuel system component maintains fuel cleanliness and ensures extended fuel injector life by protecting precision components from water damage and abrasive particles.

Manufactured with precision engineering, the BY1000422381 fuel filter separator provides exceptional water separation performance and reliable operation. The advanced CLX-369H design incorporates high-quality filtration media and robust construction materials. Commercial vehicle operators trust this separator for consistent fuel filtration across various fuel qualities and operating conditions. The BY1000422381 ensures optimal engine protection and contributes to reduced maintenance costs while maintaining fuel system efficiency and performance standards in demanding applications.

SHACMAN Fuel Filter Separator CLX-369H

SHACMAN Fuel Filter Separator CLX-369H

Technical Specifications: Fuel Filter Separator BY1000422381

Parameter Specification
OEM Number BY1000422381
Product Name Fuel Filter Separator CLX-369H
Brand SHACMAN
Filter Media Multi-layer Composite
Water Separation Efficiency 95% at 0.5% water content
Filtration Rating 5 microns absolute
Maximum Operating Pressure 10 Bar
Water Capacity 350 ml

Advanced Water Separation

The BY1000422381 fuel filter separator features sophisticated water separation technology that effectively removes water from diesel fuel. The centrifugal separation design forces water particles to coalesce and settle in the collection bowl.

Multi-stage filtration process ensures thorough water removal while maintaining optimal fuel flow characteristics. The separator bowl includes a transparent section for visual water level monitoring and easy maintenance.

Advanced hydrophobic media repels water while allowing clean fuel to pass through, protecting sensitive fuel system components from water damage and corrosion throughout the service interval.

Contaminant Filtration

Precision filtration media captures microscopic contaminants as small as 5 microns with exceptional efficiency. The multi-layer composite filter media provides progressive filtration for extended service life.

Specialized media construction prevents premature clogging while maintaining consistent filtration performance. The filter design accommodates varying fuel qualities without compromising protection levels.

High dirt-holding capacity allows extended service intervals in challenging operating conditions. The BY1000422381 maintains fuel system cleanliness and protects expensive fuel injection components.

System Integration

Specifically engineered for SHACMAN truck fuel systems and engine requirements. The BY1000422381 ensures perfect fitment and optimal filtration performance across various engine models.

Direct replacement design simplifies maintenance procedures and reduces service time. Installation follows factory specifications and requires standard workshop tools for proper mounting.

Comprehensive compatibility testing validates proper sealing and function with all connected fuel system components. The separator integrates seamlessly with existing fuel lines and mounting provisions.

Filtration Performance

The BY1000422381 fuel filter separator delivers exceptional water separation and contaminant filtration performance that protects critical fuel system components. The advanced separation technology removes 95% of water content from fuel at 0.5% contamination levels.

Consistent fuel flow maintenance ensures proper operation of fuel injectors, high-pressure pumps, and other precision components. The separator maintains performance throughout its service life without significant pressure drop or flow restriction.

High water-holding capacity allows extended operation in humid conditions while maintaining protection levels. The filter design accommodates various diesel fuel formulations and biodiesel blends without degradation of filtration media.

Temperature resistance ensures reliable operation in extreme climate conditions, from arctic cold to desert heat. The separator construction maintains integrity under thermal cycling and vibration stresses common in heavy-duty applications.

Quality Assurance Process

Material Testing

Comprehensive material analysis ensures filtration efficiency and chemical resistance. Each production batch undergoes rigorous quality verification and performance validation.

Pressure Testing

High-pressure testing validates structural integrity and burst resistance. Separators undergo pressure cycling to simulate real-world operating conditions and stress factors.

Separation Testing

Water separation efficiency testing confirms performance standards under various contamination levels. Products exceed industry requirements for water removal and flow capacity.

Durability Testing

Comprehensive endurance testing confirms service life expectancy and vibration resistance. All units undergo performance validation to ensure optimal fuel system protection.

Installation and Maintenance

Professional installation ensures optimal filtration performance and fuel system protection. Follow manufacturer specifications for torque settings and sealing surface preparation during assembly.

Prime the filter with clean diesel fuel before installation to ensure proper system operation and prevent air locks. Hand-tighten the filter initially, then apply the specified torque using a filter wrench for secure mounting.

Regular water drainage according to maintenance schedules prevents separator overflow and maintains filtration efficiency. Monitor the transparent bowl for water accumulation and drain when the level reaches indicated marks.

Proper replacement intervals maintain fuel system cleanliness and protect expensive injection components. The BY1000422381 design allows straightforward removal and replacement during scheduled service intervals.

Operational Benefits

Fuel System Protection

Superior water separation prevents corrosion and damage to expensive fuel injection components. Water-free fuel maintains precise injector operation and spray patterns for optimal combustion.

Reduced maintenance costs through extended component life and decreased downtime. Protection against microbial growth and fuel system contamination ensures reliable engine operation.

Engine Performance

Clean, water-free fuel maintains engine efficiency and power output throughout service intervals. Proper fuel filtration ensures consistent combustion and reduces harmful emissions.

Stable fuel pressure maintenance supports reliable engine operation across various load conditions. Performance consistency reduces operational delays and maintenance requirements.

Cost Efficiency

Extended service intervals reduce maintenance frequency and associated labor costs. Superior filtration quality decreases fuel system wear and component replacement expenses.

Fuel efficiency maintenance through proper combustion reduces operational costs over vehicle lifetime. Genuine SHACMAN components ensure warranty protection and technical support availability.

Quality Certification

The BY1000422381 Fuel Filter Separator undergoes comprehensive quality verification processes throughout manufacturing. Production facilities maintain ISO 9001 quality management systems certification and ISO 14001 environmental standards.

Components meet international automotive standards for filtration performance and material compatibility with diesel fuels. Regular internal and external audits ensure consistent quality across all production batches and manufacturing cycles.

Complete traceability systems document manufacturing processes and raw material sources from initial production to final assembly. Quality records support customer verification and regulatory compliance requirements effectively across global markets.

Continuous improvement programs incorporate customer feedback and technical advancements in filtration technology. Product updates maintain compatibility with evolving fuel system requirements and emission standards.

Technical Innovation

Advanced separation engineering ensures optimal performance in demanding fuel system applications and environmental conditions. Computer-aided design optimizes media distribution and flow characteristics for maximum efficiency.

Material science innovations enhance water separation efficiency and contaminant retention capabilities. Specialized media formulations provide chemical resistance while maintaining precise filtration characteristics with various fuel types.

Manufacturing process improvements deliver consistent product quality and performance characteristics across production batches. Automated production ensures repeatable precision and reliable performance in all manufacturing units.

Separation technology enhancements ensure perfect water removal and consistent filtration performance. The CLX-369H design integrates seamlessly with modern fuel system requirements and emission control standards.

Service Life Expectancy

The Fuel Filter Separator BY1000422381 demonstrates exceptional service life in commercial vehicle applications worldwide. Proper maintenance intervals extend component effectiveness and fuel system protection significantly.

Regular replacement according to manufacturer recommendations prevents media saturation and maintains separation efficiency. Monitoring procedures maintain optimal filtration performance and system characteristics throughout operation.

Media integrity features prevent premature failure in demanding operating conditions and challenging environments. Quality materials withstand extended exposure to diesel fuel additives and temperature variations effectively.

Documented performance history supports reliability claims and customer confidence levels across various applications. The separator delivers consistent fuel system protection throughout its recommended service life cycle.

Performance Optimization

The fuel filter separator design optimizes system protection through precise separation control and flow management. Proper media selection prevents water passage and ensures consistent fuel cleanliness.

Flow management characteristics support stable operation across different fuel viscosities and temperature ranges. The separation system maintains consistent performance under varying engine operating scenarios.

Pressure efficiency ensures reliable operation without excessive flow restriction requirements that could impact engine performance. The design balances separation needs with operational convenience successfully.

Environmental adaptation maintains performance across different climate conditions and fuel quality variations. The fuel filter separator system supports reliable operation in various geographic locations and application requirements.

Fuel System Management

The BY1000422381 fuel filter separator effectively manages various fuel quality challenges experienced by commercial vehicles. The design accommodates both standard diesel and biodiesel blends seamlessly.

Proper separation control ensures optimal engine protection during different operational scenarios and fuel conditions. This balanced filtration management enhances engine reliability and operational readiness.

The component withstands pressure variations and flow changes during engine operation without performance compromise. Consistent performance under stress prevents fuel system component failure and expensive repairs.

High-capacity construction handles maximum contaminant and water loads without performance degradation. The fuel filter separator contributes to overall engine reliability and operational capability throughout service intervals.

Water Separation Security

The BY1000422381 fuel filter separator exhibits exceptional water separation characteristics for reliable engine protection. This system provides consistent water removal and stable fuel flow maintenance effectively.

Advanced media design ensures optimal water coalescence and separation from diesel fuel. The design prevents water passage and maintains consistent performance throughout service intervals and varying conditions.

Consistent performance across different fuel types and operating conditions ensures reliability. Water separation security contributes to extended fuel system life and reduced maintenance requirements.

Contaminant Capacity

The fuel filter separator maintains consistent performance across extreme contaminant load conditions. Filtration properties remain stable in both normal and high-contamination fuel situations.

Specialized media design prevents premature clogging while maintaining separation efficiency. Dirt and water capacity management accommodates contaminant variations without performance compromise.

High-capacity construction withstands maximum contaminant demands without performance degradation. The BY1000422381 performs reliably in diverse operating conditions from highway to off-road applications.

Maintenance Intervals

The BY1000422381 fuel filter separator supports extended maintenance intervals through superior durability and filtration reliability. Component design minimizes the need for frequent inspection and replacement.

Long service life reduces operating costs and maintenance downtime for commercial vehicle operators. The fuel filter separator maintains performance throughout typical service cycles without efficiency loss.

Visual inspection during routine maintenance allows for proactive replacement planning. The accessible design and transparent bowl facilitate quick assessment of separator condition and performance evaluation.

Environmental Compatibility

The BY1000422381 fuel filter separator design incorporates environmental considerations throughout its lifecycle. The separator materials meet international standards for recyclability and environmental impact reduction.

Eco-friendly manufacturing processes minimize waste generation and energy consumption during production. The separator construction uses materials that comply with global environmental regulations and disposal requirements.

Proper disposal procedures support environmental protection and resource conservation. The separator design facilitates easy recycling and material recovery at end-of-life while minimizing environmental impact.

Reduced environmental impact through extended service intervals decreases waste generation and resource consumption. The fuel filter separator maintains its environmental compatibility throughout various operating conditions and applications.

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