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DZ93259470050 High-Pressure Hose Assembly: Premium Hydraulic Solution for Shacman Trucks

PART NO.:
DZ93259470050
Part Name:
High-Pressure Hose Assembly
Russian Name:
Шланг высокого давления в сборе

Ensure optimal hydraulic system performance with our genuine Shacman truck parts, featuring the robust DZ93259470050 High-Pressure Hose Assembly. This critical hydraulic component provides reliable fluid transmission under extreme pressure conditions, ensuring proper operation of various truck systems. Engineered to withstand demanding operational environments and high-pressure applications, the DZ93259470050 delivers the durability and precision that professional fleet operators trust for their Shacman trucks in heavy-duty transportation operations.

High-Pressure Hose Assembly DZ93259470050

High-Pressure Hose Assembly DZ93259470050

Сборка высокого давления DZ93259470050

Сборка высокого давления DZ93259470050

Conjunto de Manguera de Alta Presión DZ93259470050

Conjunto de Manguera de Alta Presión DZ93259470050

Key Features of DZ93259470050 High-Pressure Hose Assembly

Multi-spiral steel wire reinforcement for maximum pressure resistance

Oil-resistant synthetic rubber inner tube for fluid compatibility

Abrasion-resistant outer cover for extended service life

Precision crimped fittings for leak-proof connections

Perfect compatibility with Shacman hydraulic systems

Technical Specifications for DZ93259470050

Parameter Specification
OEM Number DZ93259470050
Product Name High-Pressure Hose Assembly
Brand SHACMAN
Hose Material Steel Wire Reinforced Rubber
Inner Diameter 12.5 mm
Outer Diameter 22.5 mm
Length 800 mm
Working Pressure 350 Bar
Burst Pressure 1400 Bar
Temperature Range -40°C to +100°C

Advanced Engineering Design

The DZ93259470050 High-Pressure Hose Assembly incorporates sophisticated engineering principles to deliver exceptional performance in demanding hydraulic applications. Manufactured with multiple layers of high-tensile steel wire reinforcement, this hose assembly provides superior strength and flexibility while maintaining excellent pressure resistance. The synthetic rubber inner tube is specially formulated for compatibility with various hydraulic fluids, including mineral oils, synthetic lubricants, and biodegradable hydraulic fluids.

The precision crimping process ensures permanent, leak-proof connections between the hose and fittings, capable of withstanding extreme pressure surges and vibration. The abrasion-resistant outer cover provides protection against environmental factors, mechanical damage, and UV radiation. These advanced features distinguish the DZ93259470050 from conventional hose assemblies in the market, providing reliable performance in the most demanding applications.

Installation and Application Guidelines

Compatible with Shacman truck models including F3000, M3000, X3000 series

Power steering, brake system, and hydraulic lift applications

Recommended torque for fittings: 40-45 Nm

Professional installation recommended for optimal performance

Proper installation of the DZ93259470050 requires careful attention to routing and connection procedures. The hose assembly should be routed to avoid sharp bends, excessive tension, and contact with hot surfaces or moving components. Ensure minimum bend radius requirements are maintained to prevent internal damage and flow restrictions. Clean all connection points thoroughly before installation and use appropriate sealing methods. After installation, pressure test the system and check for leaks before putting the vehicle into full operation.

Performance Under Extreme Conditions

The DZ93259470050 demonstrates exceptional performance across diverse operating environments and pressure conditions. The multi-spiral steel wire reinforcement maintains structural integrity under extreme pressure fluctuations and impulse cycles, while the synthetic rubber compounds retain flexibility across the entire operating temperature range. The assembly withstands continuous vibration and mechanical stress without developing leaks or connection failures.

In high-temperature environments near engine and hydraulic components, the hose maintains its properties and continues to provide reliable fluid transmission. The material composition resists degradation from hydraulic fluids, ozone, and environmental contaminants. These characteristics make the DZ93259470050 particularly suitable for demanding commercial vehicle operations where reliability is critical for safety and performance.

Durability and Maintenance Advantages

The construction quality of the DZ93259470050 ensures exceptional service life under continuous heavy-duty operation. The steel wire reinforcement provides excellent resistance to pressure fatigue and mechanical damage, while the synthetic rubber materials maintain flexibility and sealing integrity throughout the service life. The abrasion-resistant cover significantly extends the assembly’s durability compared to standard hydraulic hoses.

Regular maintenance intervals should include visual inspections for abrasion, cracking, bulging, and connection integrity. The assembly’s robust construction typically requires minimal maintenance beyond routine inspections and occasional system checks. Properly installed and maintained, the DZ93259470050 can achieve service life matching the hydraulic system components in typical commercial vehicle applications.

Quality Assurance and Testing Standards

Every DZ93259470050 High-Pressure Hose Assembly undergoes comprehensive quality testing to ensure it meets international standards for hydraulic components. Testing procedures include dimensional verification, material composition analysis, pressure testing, impulse testing, temperature cycling, and vibration resistance evaluation. Each production batch undergoes statistical process control to maintain consistent quality across all units.

The manufacturing facility maintains ISO 9001 certification, ensuring strict adherence to quality management systems. Advanced testing equipment verifies pressure resistance and connection integrity under simulated operating conditions. These rigorous quality control measures guarantee that every DZ93259470050 delivers reliable performance in demanding Shacman truck applications.

Comparative Performance Advantages

Superior Pressure Rating

The DZ93259470050 features multi-spiral reinforcement that provides 40% higher working pressure compared to standard hydraulic hoses.

Enhanced Durability

Abrasion-resistant cover extends service life by 50% compared to conventional hydraulic hose assemblies.

Precision Engineering

Computer-controlled crimping ensures perfect fitting attachment and eliminates leakage issues.

Operational Efficiency Benefits

The precision engineering of the DZ93259470050 translates directly into operational advantages for fleet operators. The reliable hydraulic performance ensures consistent system operation, reducing downtime and maintenance requirements. The extended service life decreases replacement frequency and associated labor costs. The precise fitment facilitates easy installation and reduces workshop time during maintenance procedures.

The robust construction minimizes the risk of hydraulic failure, preventing system malfunctions that could lead to vehicle downtime and safety concerns. The optimal flow characteristics ensure efficient hydraulic operation, contributing to better system performance and reduced energy consumption. These cumulative advantages significantly impact the total cost of ownership for commercial vehicle operations.

Industry Applications and Compatibility

The DZ93259470050 High-Pressure Hose Assembly serves critical functions across multiple Shacman commercial vehicle hydraulic systems. Primary applications include power steering systems, hydraulic brake circuits, suspension systems, and various auxiliary hydraulic functions. The assembly’s specific design accommodates the pressure requirements and spatial constraints of Shacman vehicle layouts, ensuring broad compatibility across the product range.

The robust construction makes the DZ93259470050 suitable for construction, mining, logistics, and specialized transportation applications where hydraulic systems face extreme operating conditions and heavy loads. Compatibility with various Shacman models ensures reliable performance across different vocational uses, from highway transport to demanding off-road operations requiring dependable hydraulic performance.

Technical Innovation and Design Features

Advanced engineering principles distinguish the DZ93259470050 from conventional high-pressure hose assemblies. The reinforcement layer utilizes multiple spirals of high-tensile steel wire arranged in optimal patterns to provide maximum strength while maintaining flexibility. The synthetic rubber compounds are specially formulated to resist swelling and degradation from various hydraulic fluids while maintaining elasticity across temperature extremes.

The crimping process employs computer-controlled machinery that ensures consistent compression force and perfect fitting alignment. The outer cover incorporates advanced polymer blends that provide superior resistance to abrasion, ozone, and environmental factors. These design innovations collectively contribute to the assembly’s reputation for reliability in demanding commercial vehicle applications.

Environmental and Sustainability Considerations

Manufacturing processes for the DZ93259470050 prioritize environmental responsibility through efficient material usage and energy conservation. The extended service life reduces replacement frequency, minimizing the environmental impact associated with manufacturing and transportation of replacement components. The assembly materials comply with international environmental regulations, including restrictions on hazardous substances.

The reliable sealing performance prevents hydraulic fluid leakage, reducing environmental contamination and preserving natural resources. At end of service life, the metal components can be fully recycled, while the rubber materials can be processed for energy recovery. These environmental considerations align with modern sustainability practices in commercial transportation.

Reliability You Can Depend On

The DZ93259470050 High-Pressure Hose Assembly represents the culmination of precision engineering, advanced materials science, and rigorous quality control. As a critical hydraulic component for Shacman trucks, it delivers the performance and reliability that professional drivers and fleet managers require for successful operations. The assembly’s proven track record in demanding applications underscores its reliability and value proposition.

With OEM specification compliance, robust construction, and optimized performance characteristics, the DZ93259470050 provides an ideal solution for maintenance, repair, and performance enhancement of commercial vehicle hydraulic systems. This high-quality high-pressure hose assembly continues to establish industry benchmarks for quality and reliability in heavy-duty transportation components, ensuring your Shacman truck operates safely, efficiently, and reliably throughout its service life.

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