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Upgrade your heavy-duty truck’s fuel storage and efficiency with the SHACMAN 400L Aluminum Alloy Fuel Tank Assembly, a complete and robust solution identified by OEM number DZ9114552780. This premium assembly is designed as a direct replacement or upgrade unit, providing a substantial 400-liter capacity to extend your vehicle’s operational range and reduce refueling stops. As a cornerstone among genuine Shacman truck parts, the DZ9114552780 tank is engineered for durability, corrosion resistance, and optimal fuel management.
Constructed from high-grade aluminum alloy, it offers a significant weight advantage over steel tanks, contributing to better fuel economy and increased payload potential. The assembly typically includes all necessary mounting brackets, sending units, and fittings for a streamlined installation process. By choosing the authentic DZ9114552780 assembly, you ensure perfect compatibility with your SHACMAN chassis, secure fuel containment, and long-term reliability under the toughest hauling conditions.
400L Aluminum Alloy Fuel Tank Assembly
400л Сборка топливного бака из алюминиевого сплава
Ensamblaje de Tanque de Combustible de Aleación de Aluminio 400L
The SHACMAN DZ9114552780 fuel tank assembly is a marvel of functional engineering for commercial vehicles. Its 400-liter capacity is strategically shaped to fit within the frame rails of designated SHACMAN truck models, maximizing volume without compromising ground clearance or departure angles. The use of aluminum alloy is a key design advantage. This material is naturally resistant to the corrosion caused by diesel fuel, biodiesel blends, and road salts, ensuring the tank’s internal and external integrity for years.
The tank body is formed using advanced welding techniques, such as MIG or TIG welding, creating strong, leak-proof seams that can withstand the stress of fuel sloshing and road vibration. Internally, baffles are strategically welded to minimize fuel surge, which improves vehicle stability and reduces stress on the tank structure. The assembly comes pre-equipped with essential ports for the fuel sending unit, supply line, return line, vent, and drain, simplifying the installation process.
Choosing an aluminum alloy fuel tank like the DZ9114552780 assembly offers multiple operational benefits. The most significant is weight reduction. Aluminum is substantially lighter than steel, which directly translates to increased legal payload capacity or improved fuel economy due to lower overall vehicle weight. This material does not rust, a common failure point for steel tanks exposed to moisture and corrosive elements. Aluminum also has excellent thermal conductivity, which can help dissipate heat from the fuel more effectively, though tanks are often shielded from exhaust heat.
The material is also highly durable and impact-resistant, capable of withstanding minor road debris and vibration without cracking. Furthermore, aluminum tanks are often easier to repair in the field if damaged. The eco-friendly nature of aluminum, being fully recyclable, aligns with modern sustainability goals in the transportation industry. These collective advantages make the DZ9114552780 a smart long-term investment.
| Parameter | Specification |
|---|---|
| OEM Part Number | DZ9114552780 |
| Product Type | Complete Fuel Tank Assembly |
| Nominal Capacity | 400 Liters |
| Primary Material | Marine-Grade Aluminum Alloy |
| Internal Baffles | Yes (Anti-Surge Design) |
| Included Components | Mounting Brackets, Sending Unit Ports |
| Compatibility | Specific SHACMAN Truck Models |
Installing the DZ9114552780 assembly is a major service procedure that should be performed with care, ideally on a vehicle lift. The process begins by safely draining and removing the old fuel tank. Thoroughly inspect the new DZ9114552780 assembly for any transit damage and compare it with the old unit to confirm fitment. The mounting brackets attached to the tank are designed to align with the chassis mounting points on the specific SHACMAN model.
Use appropriate lifting equipment to carefully raise the tank into position, ensuring all fuel lines, wiring harnesses for the sending unit, and vent tubes are routed correctly and not pinched. It is critical to use all new fasteners and follow the manufacturer’s specified torque sequence when securing the tank to the chassis. Proper support across the entire tank base is essential to prevent stress points. After mounting, reconnect all fuel lines, electrical connections, and vent lines before carefully refilling the tank with clean fuel.
The 400-liter capacity of the DZ9114552780 assembly delivers immediate operational advantages. For long-haul trucking, it significantly extends driving range, allowing drivers to plan refueling stops at stations with more favorable fuel prices or along more efficient routes, bypassing expensive remote fuel stops. This reduces downtime and can lead to substantial fuel cost savings over time. For fleet managers, larger tank capacity simplifies logistics and scheduling.
The reliability of an aluminum OEM tank minimizes the risk of roadside failures due to tank leaks or corrosion, which are common with aging steel tanks. This reliability translates into higher vehicle availability and lower unexpected maintenance costs. The weight savings also contribute to marginally better fuel efficiency across the fleet, which compounds into significant annual savings. Investing in the DZ9114552780 is an investment in operational efficiency and cost predictability.
The lightweight aluminum construction of the DZ9114552780 tank directly increases your truck’s profitable payload capacity. Every kilogram saved on the tank weight is a kilogram available for cargo, within legal limits. This can lead to more revenue per trip. Additionally, the reduced gross vehicle weight improves fuel economy, as the engine works less to move the truck. This dual benefit of more cargo and lower fuel cost per kilometer makes this assembly a strategic upgrade for profit-focused operations.
The DZ9114552780 assembly is built for safety. The aluminum alloy is less prone to sparking upon impact compared to steel. Robust internal baffles prevent dangerous fuel surge that can affect vehicle handling. The tank is designed and tested to meet stringent safety standards for fuel containment, including resistance to pressure variations and road-induced stress. High-quality welding and leak-testing during manufacture ensure it provides a secure container for flammable fuel, protecting both the vehicle and its environment.
While aluminum fuel tanks are low-maintenance, regular checks are essential for longevity. Periodically inspect the DZ9114552780 tank for any signs of physical damage, dents, or abrasions, especially after driving on rough terrain. Check all mounting bolts and bracket connections for tightness during routine service, as vibration can loosen them. Inspect the area around all welded ports and fittings for any signs of moisture or fuel seepage. Keep the tank exterior clean; while aluminum doesn’t rust, accumulated dirt and road salt can promote galvanic corrosion if it traps moisture against the metal.
Ensure the tank’s protective stone guard or skid plate (if equipped) is intact. When changing fuel filters, be cautious to prevent dirt from entering the tank. Using clean, high-quality fuel is the best internal maintenance. A visual inspection of the tank’s interior during major repairs can identify any sediment buildup.
The DZ9114552780 400L Aluminum Alloy Fuel Tank Assembly is not a universal part; it is engineered for specific SHACMAN truck models and chassis configurations. Fitment depends on factors like wheelbase, drivetrain layout (e.g., 4×2, 6×4), and the presence of additional chassis equipment. It is commonly designed for SHACMAN’s long-haul and construction series like the X3000, M3000, and F3000, but exact application must be verified.
The OEM number DZ9114552780 is the critical identifier. Always cross-reference this number with your vehicle’s official parts catalog or provide the complete Vehicle Identification Number (VIN) to a parts specialist to guarantee compatibility. Installing a tank designed for a different chassis can lead to fitment issues, improper line routing, and even safety hazards due to incorrect mounting. Genuine fit ensures optimal performance and safety.
Replacing an old tank with the DZ9114552780 assembly resolves several common problems. The most frequent issue with aging tanks is corrosion, leading to pinhole leaks or severe structural weakness. Aluminum eliminates this rust problem. Another issue is internal contamination from flaking rust or sediment, which can clog filters and damage injectors; a new, clean tank solves this.
Damaged or faulty fuel sending units causing inaccurate gauge readings are also addressed, as the assembly often includes a new mounting port. Poorly baffled tanks can cause vehicle instability; the integrated baffles in this assembly mitigate fuel surge. For trucks that have been repaired after accidents, a new OEM tank ensures the fuel system’s integrity is fully restored to factory standards, which is crucial for safety and insurance compliance.
Upgrading to the DZ9114552780 tank has a direct positive impact on vehicle performance and operational range. The consistent supply of clean fuel from a non-corroding tank supports optimal engine performance and protects expensive fuel system components. The 400-liter capacity can increase range by hundreds of kilometers, allowing for more flexible route planning and reducing the frequency of stops. This is especially valuable in remote regions or on dedicated long-distance routes. The psychological benefit for drivers of having a large, reliable fuel reserve also contributes to smoother trip execution and reduced stress.
Selecting the genuine DZ9114552780 assembly over aftermarket alternatives is a decision for quality and reliability. Genuine SHACMAN parts are manufactured to exact original equipment specifications, ensuring perfect dimensional fit, correct port locations, and compatibility with all associated fuel system components. The material quality of the aluminum alloy and the welding standards are certified to meet the brand’s durability requirements. The assembly includes all necessary hardware and is often pre-configured for your specific truck model. Aftermarket tanks may have thinner materials, inferior baffling, or slightly different dimensions that can cause installation headaches and premature failure. The OEM guarantee behind the DZ9114552780 part supports the vehicle’s warranty and ensures the fuel system operates as safely and efficiently as intended by SHACMAN engineers.
In conclusion, the SHACMAN 400L Aluminum Alloy Fuel Tank Assembly DZ9114552780 represents a significant upgrade in capacity, material technology, and reliability for your truck. Its lightweight, corrosion-resistant construction enhances payload and efficiency, while its large volume extends operational range. Designed as a complete, bolt-on assembly, it simplifies replacement and ensures system integrity. For fleet operators dealing with aging vehicles or owner-operators seeking to maximize their truck’s capability, investing in the genuine DZ9114552780 tank is a strategic move that pays dividends in reduced downtime, lower operating costs, and enhanced safety for the long haul.
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