Dongfeng Drawbar(Revolving)
Dongfeng Drawbar(Revolving)
2025-08-16
Dongfeng Gearbox(B)
Dongfeng Gearbox(B)
2025-08-16

Dongfeng Gearbox(A)

What is the Dongfeng Gearbox(A)

  • 1. Input Shaft Assembly & Sealing
    The Dongfeng Gearbox (A) features a robust Input Shaft design, offering configurations for both Input shaft (1000/540) and Input shaft (730/540) RPM requirements. Critical sealing is ensured by an Oil seal SG35×55×10 and protected by the Front bearing cover, shaft I, secured with Hex. head bolt M10×35 and Spring lock washer 10. Precision alignment is maintained via the Bearing cover gasket, shaft I and Bearing seat gasket, shaft I. The Front bearing seat, shaft I houses a durable Ball bearing 208, while a Circlip for shaft 35 provides secure axial retention. The primary Constant-mesh gear, shaft I ensures smooth power transfer initiation.
  • 2. Main Shaft (Shaft II) & Gearing
    Shaft II forms the core transmission axis, carrying precisely machined gears:
  • 1st speed gear, shaft II
  • 2nd speed gear, shaft II
  • 3rd & 4th speed gear, shaft II
    Axial forces are managed by a Thrust washer, roller. Needle roller bearings (Needle roller 2.5×19.8) minimize friction on gear bores. The assembly terminates at the Rear bearing cover, Shaft II.
  • 3. Planetary Reduction Unit
    This high-torque stage comprises:
  • Planet Carrier: Housing Planet Gear assemblies on Planet Gear Shafts, supported by Needle roller 3×19.8 retained via a Needle bearing retainer.
  • Shimming & Alignment: Precision Front shim, planet carrier and Rear shim, planet carrier ensure optimal gear mesh.
  • Interface ComponentsSplined ring, planet carrier facilitates output connection. The unit is enclosed by the Rear cover, planet carrier and features a Sliding gear for engagement control. Critical Shim, Planet gear ensures proper gear positioning. Secured by Hex. head bolt M12×70 and Spring lock washer 12.
  • 4. Countershaft Assembly
    The Counter-shaft transmits power through its gear train:
  • Gearing: Includes Constant-mesh gear, counter-shaft1st speed gear I gear, counter-shaft2nd speed gear, counter-shaft3rd speed gear, counter-shaft, and PTO transmission gear variants (PTO transmission gear (1000/540)PTO transmission gear (730/540)).
  • Spacing & Support: Gears are separated by Front spacer sleeve, counter-shaftMiddle spacer sleeve, counter-shaft, and Rear spacer sleeve, counter-shaft. Supported by Ball bearing 305 (front) and Ball bearing 106 (rear).
  • Sealing & Retention: Front sealed by Front bearing cover, counter-shaft with O-ring seal 54.5×3.55. Rear secured by Rear bearing cover, counter-shaft and Rear Retaining ring, counter-shaft. Fastened with Hex. head bolt M10×25 and Hex. head bolt M8×25 / Spring lock washer 8.
  • 5. Power Take-Off (PTO) System
  • PTO Transmission Shaft: Driven via the PTO transmission gear on the countershaft.
  • Retention: Secured axially by a Circlip for shaft 30.
  • Output Interface: Features a Splined sleeve for implement connection, retained by a Circlip for hole 28.
  • 6. Reverse Gear Mechanism
  • Reverse Gear Shaft: Supports the Reverse gear, running on a low-friction Bush, reverse gear.
  • Axial Control: Managed by a Thrust ring, reverse gear.
  • Retention: Secured by a Retaining ring, reverse gear and Hex. head bolt M12×30.
  • 7. Precision Adjustment & Fastening
  • Circlip Systems: Includes Snap ring ball bearing 50307Snap ring 80Circlip for hole 55 for various internal retention needs.
  • CalibrationAdjusting shim components (listed twice for emphasis on critical placement) allow fine-tuning of gear meshes and bearing preloads.
  • Secondary FasteningCheese head screw M6×8 secures minor internal components.

Parameters of Dongfeng Gearbox(A)

No. Part No. Name Quantity
1 GB5783-86 Hex. head bolt   M10×35 4
2 GB93-87 Spring lock washer  10 15
3 300.37.104-1 Front bearing cover , shaft I 1
4 300.37.105-1 Bearing cover gasket, shaft I 1
5 JB2600-80 Oil seal  SG35×55×10 1
6 300.37.148-2 Front bearing seat , shaft I 1
7 300.37.106-1 Bearing seat gasket , shaft I 1
8 GB276-89 Ball bearing  208 2
9 300.37.103-1 Input shaft 1
300.37.103-A Input shaft  (1000/540) 1
300.37.103-B Input shaft  (730/540) 1
10 300.37.107-2 Oil seal 1
11 GB894.1-86 Circlip for shaft  35 3
12 GB277-89 Snap ring ball bearing  50307 2
13 GB305-89 Snap ring  80 2
14 300.37.102-3 Constant-mesh gear , shaft I 1
15 200.37.105 Thrust washer ,roller 2
16 GB309-89 Needle roller 2.5×19.8 28
17 300.37.115-1 3rd&4th speed gear ,  shaft II 1
18 300.37.116-1 2nd speed  gear,  shaft II 1
19 300.37.117-1 1st speed  gear,   shaft II 1
20 200.37.137 shaft II 1
21 200.37.120 Rear bearing cover , Shaft Ⅱ 1
22 200.37.208 Ring gear 1
23 200.37.201 Front shim , planet carrier 1
24 200.37.202 Planet gear shaft 3
25 200.37.209 Planet carrier 1
26 200.37.210 Splined ring , planet carrier 1
27 200.37.205 Rear shim , planet carrier 1
28 200.37.206 Rear cover , planet carrier 1
29 200.37.212 Sliding gear 1
30 GB5782-86 Hex. head bolt  M12×70 4
31 GB93-87 Spring lock washer  12 5
32 200.37.204 Shim ,Planet gear 6
33 200.37.203 Needle bearing  retainer 6
34 GB309-89 Needle roller 3×19.8 66
35 200.37.207 Planet gear 3
36 GB5783-86 Hex. head bolt  M10×25 4
37 300.37.152-1 Front bearing cover , counter-shaft 1
38 GB3452.1-82 O-ring seal  54.5×3.55 1
39 GB276-89 Ball bearing  305 1
40 300.37.149-1 PTO transmission gear 1
300.37.149-A PTO transmission gear (1000/54 1
300.37.149-B PTO transmission gear (730/540 1
41 GB894.1-86 Circlip for shaft  30 2
42 300.37.134-1 PTO transmission shaft 1
300.37.134-1 PTO transmission shaft 1
43 300.37.146-1 Constant-mesh gaer , counter-shaft 1
44 300.37.145-1 Front spacer sleeve  , counter–shaft 1
45 300.37.143-2 3rd speed gear, counter-shaft 1
46 300.37.142-1 Middle spacer sleeve, counter-shaft 1
47 300.37.140-1 2nd speed gear, counter-shaft 1
48 300.37.138 Rear spacer sleeve, counter-shaft 1
49 300.37.137-1 1st speed gear I gear , counter-shaft 1
50 280.37.112 Counter-shaft 1
51 280.37.111 Rear Retaining ring, counter-shaft 1
52 280.37.110 Rear bearing cover , counter-shaft 1
53 GB93-87 Spring lock washer 8 4
54 GB5783-86 Hex. head bolt M8×25 4
55 GB276-89 Ball bearing 106 1
56 GB893.1-86 Circlip for hole 55 1
57 300.37.132-1 Splined sleeve 1
58 GB893.1-86 Circlip for hole 28 1
59 GB5783-86 Hex. head bolt M12×30 1
60 200.37.111 Retaining ring , reverse gear 1
61 300.37.169-1 Reverse gear 1
62 200.37.146 Bush  , reverse gear 1
63 200.37.114 Thrust ring  , reverse gear 1
64 200.37.116 Reverse gear shaft 1
65 GB65-85 Cheese head screw M6×8 1
66 280.37.200 Adjusting  shim 1
67 280.37.201 Adjusting  shim 1
 

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