SHANTUI SL60W Wheel Loader -Engine Oil Tank Assembly
SHANTUI SL60W Wheel Loader -Engine Oil Tank Assembly
2025-07-07
SHANTUI SL60W Wheel Loader -Brake System For Whole Machine (Match Weichai Styer Engine)
SHANTUI SL60W Wheel Loader -Brake System For Whole Machine (Match Weichai Styer Engine)
2025-07-07

SHANTUI SL60W Wheel Loader Brake System For Whole Machine (Match Shangchai CAT Engine)

SHANTUI SL60W Wheel Loader -Brake System For Whole Machine (Match Shangchai CAT Engine)
SHANTUI SL60W Wheel Loader -Brake System For Whole Machine (Match Shangchai CAT Engine)

What is the SHANTUI Brake System For Whole Machine (Match Shangchai CAT Engine)?

  • The Brake System for the Whole Machine of the SHANTUI SL60W Wheel Loader (matched with the Shangchai CAT Engine) is a robust pneumatic-hydraulic system engineered to deliver precise, responsive braking across all operational conditions. Designed to integrate seamlessly with the engine’s power output and axle configurations (including Feicheng axles), this system ensures safe stopping, parking, and load retention in construction, mining, and material handling environments. Below is a detailed breakdown of its key components:
  • 1. Air Supply & Storage
  • Air Reservoir: A high-pressure steel tank that stores compressed air (generated by the engine-driven compressor), providing a steady supply for brake actuation. It is secured by Air Reservoir Hoop and Bracket for Air Reservoir, with Plug sealing unused ports to maintain pressure.
  • Intake-tube for Air Reservoir: A reinforced steel tube that channels compressed air from the compressor to the reservoir, while the Exit Pipe for Air Compressor directs excess air to auxiliary systems.
  • Oil-water Separator Combination Valve: A critical filter that removes moisture and oil from compressed air, preventing corrosion in brake lines and ensuring valve longevity.
  • 2. Control Valves & Actuation
  • Air Brake Valve (With Pedal): A foot-operated valve that regulates air flow to the brake chambers, translating operator input into proportional braking force. It connects to the reservoir via Hose, Air Reservoir to Foot Brake Valve.
  • Mannual Control Brake Valve: A hand-operated valve for parking and emergency braking, linked to the system via Hose, Exit Canister to Hand Brake Valve and Hose, Hand Brake Valve to Cut-off Valve.
  • Air Control Cut-off Valve & Shut-off Valve: Safety valves that isolate or activate brake circuits, connected by Hose, Cut-0ff Valve to Shut-off Valve to prevent unintended activation.
  • 3. Piping, Hoses & Connections
  • Braking Pipe & Specialized Lines: Reinforced steel pipes (including Braking Pipe (Match Feicheng Axle)) and flexible hoses that distribute air pressure. Key lines include:
  • Hose, Rear Air Boosting Pump to Rear Axle: Transmits pressure to rear brake chambers.
  • Hose, Front Braking Pump to Foot Brake Valve: Links front pump output to the main brake valve.
  • Braking Pipe of Axle (Match Feicheng Axle): Custom-fit lines for Feicheng axle brake assemblies, ensuring leak-free pressure transfer.
  • Joints & Fittings: M22x1.5 Joint, Tee Fitting, and Pneumatic Celerity Joint connect pipes and hoses, with M12x1.25 Link Bolt and Washer securing connections to prevent vibration-induced loosening.
  • 4. Mounting & Safety Features
  • Bracket for Rear Braking Pump & Bracket for Air Reservoir: Steel brackets that mount pumps and reservoirs to the frame, using Bolt and Spring Washer for rigid, vibration-resistant installation.
  • Parking Brake Air-chamber: A spring-loaded chamber that engages parking brakes via Hose, Cut-0ff Valve to Brake Air-chamber, ensuring secure load holding when parked.
  • Braking Light Switch: Activates brake lights when the system is engaged, enhancing worksite safety.
  • System Functionality
  • The system operates by compressing air via the engine-driven pump, storing it in Air Reservoir before distribution through Hose, Air Reservoir to Foot Brake Valve and control valves. When the operator engages the Air Brake Valve (With Pedal) or Mannual Control Brake Valve, pressure flows through specialized pipes (e.g., Braking Pipe of Axle) to actuate front and rear brake chambers, delivering stopping force. Oil-water Separator Combination Valve and air dryers maintain air quality, while redundant lines (matching Feicheng axles) ensure reliability. This integration of components makes the brake system a cornerstone of the SL60W’s safety, even under full load.

Product Parameters of SHANTUI Brake System For Whole Machine (Match Shangchai CAT Engine)?

NO PART NO. PART NAME Q’TY
1 ZL50G2-07001 M22x1.5 Joint 4
2 ZL50G2-07002 Tee Fitting 1
3 ZL50G2-07003  Joint 7
4 ZL50G2-07004 Joint 3
6 DG956W 11 -07006 Intake-tube for Air Reservoir 1
7 DG956W 11 -07005  Exit Pipe for Air Compressor 1
8 ZL50G2-07009A Air Reservoir 1
9 08958-07010 Plug 1
10 ZL50G2-07011  Bracket for Rear Braking Pump 1
11 ZL50G2-07013 M12x1.25×45 Link Bolt 4
12 ZL50G2-07014 Braking Pipe 4
12A ZL50G2-07014B  Braking Pipe   (Match Feicheng Axle) 4
13 ZL50G2-07015 M12x1.25 Link Bolt 4
14 ZL50G2-07016A Tee Fitting 1
15 ZL50G2-07017 Braking Pipe of Axle 2
15A ZL50G2-07017B  Braking Pipe of Axle (Match Feicheng Axle) 2
16 ZL50G2-07018 Tee Fitting 1
17 ZL50G2-07019  Joint 1
18 ZL50G2-07020  Joint 1
19 ZL50G2-07021A Bracket for Air Reservoir 2
20 ZL50G2-07022A Air Reservoir Hoop 2
21 ZL50G2-07024 Plug 1
22 ZL50G2-07025  Joint 1
23 08965-07026 Barometer Tube 1
24 ZL50G2-07027  Hose.Rear Air Boosting Pypm to Rear Axle 1
25 DG958-07028  Hose,Hand Brake Valve to Cut-0ff Valve 1
26 DG958-07030  Hose,Front Braking Pump to Foot Brake Valve 1
27 ZL50G2-07031 A  Hose,Front Braking Pump to Rear Axle 1
28 ZL50G2-07032  Hose,Air Reservoir to Foot Brake Valve 1
29 08958-07034  Hose,Ex1t Canister to Hand Brake Valve 1
30 ZL50G2-07035  Hose.Cut-0ff Valve to Shut-off Valve 1
31 ZL50G2-07036 Hose,Cut-0ff Valve to Brake Air-chamber 1
32 ZL50G2-07037 Hose,Foot Brake Valve to Rear Pump 1
33 ZL50G3-07014  Joint 1
34 ZL50G3-07015  Joint 1
35 ZL50G3-07046 Pump Device 1
36 ZL50G2-07043  Jomt 1
37 ZL50G2-07044  Joint 1
(1) GB6170-86,M12  Nut 4
(2) GB93-87,12 Washer 6
(3) GB5781-86,M12x30  Bolt 4
(4) XM60C-3214005  Air Brake Valve   (With Pedal) 1
(5) GB5781-86,M8x30  Bolt 4
(6) GB93-87,8 Spring Washer 4
(7) QZSOA-3526001 Mannual Control Brake Valve
(8) QZ50A-3516002 Air Control Cut-off Valve 1
(9) XZ60A-3510001 Air Reinforce Pump 2
(12) GB5781-86,M10x25  Bolt 6
 (13) GB93-87,10 Spring Washer 12
(14) SH380A-3511002  Oil-water Separator Combination Valve 1
(15) GB6170-86,M10  Nut 6
(16) GB5781-86,M10x70  Bolt 2
(17) JB982-77,22 Combined Washer 3
(18) HHSOA-3507002 Parking Brake Air-chamber 1
(19) JB982-77,12 Combined Washer 18
(20) JN150-372001 Braking Light Switch 1
(21) GB5781-86,M10x30  Bolt 4
(22) 35360070010 Automatic Drain Water Valve 1
(23) GB5781-86,M12x25  Bolt 2
(24) JB982-77,14 Combined Washer 2
(25) GB95-85,16 Flat Washer 2
(26) ZD200x8  Clip 6
(27) SH-40-TSK-L 1/2″  Pneumatic Celerity Joint 1

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