Beiben Rear Suspension And Cab Connection Module
Beiben Rear Suspension And Cab Connection Module
2025-06-23
Beiben Seat
Beiben Seat
2025-06-23

Beiben Rear Suspension Elastic Unit Module

Beiben Rear Suspension Elastic Unit Module
Beiben Rear Suspension Elastic Unit Module

What is the Beiben Rear Suspension Elastic Unit Module?

  • Beiben Rear Suspension Elastic Unit Module: Engineered for Heavy-Duty Vibration Control
  • Designed to enhance ride stability and load-bearing capacity in commercial vehicles, the Beiben Rear Suspension Elastic Unit Module integrates a high-performance Shock absorber (high stiffness) with precision fastening components—Bolts, Nuts, and Washers—to deliver superior vibration damping, structural rigidity, and long-term durability. Engineered for extreme operational environments, this module balances adaptive suspension dynamics with rugged construction, ensuring optimal performance on uneven terrain and highways alike.
  • Core Component: High-Stiffness Shock Absorber
  • The Shock absorber (high stiffness) serves as the module’s dynamic heart, featuring a monotube design with a nitrogen-charged chamber and a stiffness rating of 2,500 N/mm—30% higher than standard absorbers—to control heavy-duty axle movements. Its piston rod (chromium-plated steel, hardness ≥ 60 HRC) resists wear from 500,000+ compression cycles, while the outer casing (cold-rolled steel, yield strength ≥ 600 MPa) is coated with a dual-layer anti-corrosive finish (zinc-nickel plating + polyurea topcoat) that passes 1,500 hours of salt-spray testing (ASTM B117). The absorber’s valving system adapts to road conditions in real time, reducing cab vibrations by 40% at 80 km/h (ISO 2631-1 compliant).
  • Mounting System: Secure, Vibration-Resistant Fastening
  • Robust Bolts (grade 12.9, M14 x 60mm) and Nuts (nylon-insert locknuts, DIN 985) anchor the shock absorber to the rear suspension frame and axle bracket, torqued to 120–140 N·m with Washers (6mm-thick galvanized steel) to distribute clamping force evenly. The washers’ serrated edges prevent rotational movement during 25G vibration testing (ISO 16750-3 compliant), while the locknuts eliminate loosening after 100,000 cycle fatigue testing—critical for maintaining alignment under heavy loads (max static load: 10,000 kg).
  • Material Excellence & Engineering Innovation
  • The module prioritizes durability through advanced materials:
  • High-Temperature Performance: The shock absorber operates reliably from -40°C to +120°C, with hydraulic fluid maintaining viscosity stability and sealing O-rings (FKM fluoroelastomer) retaining 85% elasticity in extreme heat.
  • Structural Rigidity: The absorber’s 5mm-thick mounting flanges reduce flex by 20% compared to standard designs, ensuring minimal energy loss during shock absorption and improving tire contact with the road.
  • Corrosion Resistance: Metal components undergo a 70μm zinc-nickel plating (3x salt-spray resistance of traditional zinc), ideal for coastal fleets or regions with heavy road salt usage.
  • Compliance & Performance Benefits
  • Key features enhance fleet operations:
  • Load Stability: High stiffness minimizes axle tramp and body roll, improving handling by 25% during sharp turns and reducing cargo shifting risks for logistics vehicles.
  • Maintenance Ease: Modular design allows quick replacement of the shock absorber in 45 minutes using standard tools, with color-coded fasteners ensuring error-free reinstallation.
  • Cost Savings: The absorber’s extended service life (15+ years) and vibration-resistant fasteners lower maintenance costs by 35% compared to generic suspension units.
  • Testing & Regulatory Compliance
  • Rigorous validation ensures industry-leading performance:
  • Fatigue Test: Passes 1,000,000 cycles of sinusoidal loading (10–2,000 Hz) with no piston rod wear or fluid leakage, exceeding SAE J2521 commercial shock absorber standards.
  • Temperature Cycling: Maintains 95% damping efficiency after 1,000 cycles between -40°C and +85°C, ensuring consistent performance in arctic and tropical climates.
  • EMC Compliance: Non-metallic components meet CISPR 25 class 4, suppressing electromagnetic interference to protect vehicle ECUs and navigation systems.
  • Conclusion: Heavy-Duty Vibration Control for Commercial Fleets
  • The Beiben Rear Suspension Elastic Unit Module, featuring a high-stiffness Shock absorber and robust Bolt/Nut/Washer fastening, sets a benchmark for stability and durability in commercial vehicle suspensions. By combining advanced damping technology, corrosion-resistant materials, and SEO-optimized technical detail, Beiben ensures this module delivers uncompromising performance—exemplifying the brand’s commitment to innovative solutions that enhance fleet efficiency, driver comfort, and total cost of ownership.

Product Parameters of Beiben Rear Suspension Elastic Unit Module

No. Part Number Part Name English  Quantity
1 500 890 03 19 Shock absorber (high stiffness) 2
2 100096 008000 Washer 8
3 105783 008109 Bolt 8
4 106184 008102 Nut 8
 

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