Beiben In-Cab Tool Kit
Beiben In-Cab Tool Kit
2025-06-23
Beiben Rear Suspension Elastic Unit Module
Beiben Rear Suspension Elastic Unit Module
2025-06-23

Beiben Rear Suspension And Cab Connection Module

Beiben Rear Suspension And Cab Connection Module
Beiben Rear Suspension And Cab Connection Module

What is the Beiben Rear Suspension And Cab Connection Modulet?

  • Beiben Rear Suspension And Cab Connection Module: Precision Engineering for Heavy-Duty Stability
  • Engineered to enhance ride comfort and structural integrity in commercial vehicles, the Beiben Rear Suspension And Cab Connection Module integrates a suite of high-performance components—Left/Right guide plates, Roller supports, and precision fasteners—to deliver superior vibration damping, load distribution, and durability. Designed for heavy-duty applications, this module balances adaptive suspension dynamics with rugged construction, ensuring optimal cab stability across diverse terrains.
  • Core Structural Components: Guiding & Supporting Systems
  • The Left and Right guide plates (high-strength low-alloy steel, yield strength ≥ 550 MPa) form the module’s skeletal framework, featuring pre-machined slots that align the cab with the rear suspension. Their curved profiles reduce stress concentrations by 30% during cornering, while a zinc-nickel plating (50μm thickness) passes 1,200 hours of salt-spray testing (ASTM B117) for coastal resilience. A vibration-dampening Pad (EPDM rubber, shore hardness 60A) sits between the guide plates and cab frame, absorbing 40% of road-induced shocks (tested at 20G acceleration, ISO 16750-3 compliant) to minimize cab noise and driver fatigue.
  • Dynamic Load Management: Roller & Spacer System
  • A Roller support (cast iron, hardness ≥ 200 HB) houses a precision Roller (stainless steel, 60mm diameter) that enables 5° angular adjustment of the cab, reducing lateral movement during off-road maneuvers. The roller’s self-lubricating bearings (friction coefficient ≤ 0.05) require no maintenance for 100,000+ km, while a Spacer (aluminum alloy 6061-T6) between the roller and guide plate ensures uniform load distribution (max capacity: 5,000 kg static load). This system complies with UN ECE R51.02 for vehicle vibration comfort, maintaining cab stability at speeds up to 120 km/h.
  • Mounting & Fastening: Secure, Low-Maintenance Design
  • Robust fasteners ensure reliable component integration:
  • Grade 10.9 Bolts (M12 x 50mm) connect the guide plates to the rear suspension frame, torqued to 80–90 N·m with lock washers to resist loosening during high-frequency vibrations (tested at 10–2,000 Hz).
  • A Pin (stainless steel, 16mm diameter) secures the roller support to the cab bracket, with a tapered design that achieves 0.05mm positional accuracy, critical for maintaining alignment under dynamic loads.
  • Nuts (nylon-insert locknuts, DIN 985) and flat washers (5mm-thick galvanized steel) create a dual-locking mechanism, maintaining 95% clamping force after 100,000 cycle fatigue testing—25% better than generic fasteners.
  • Material Excellence & Environmental Resilience
  • The module prioritizes longevity through advanced materials:
  • Corrosion Resistance: Steel components undergo a chromate conversion coating (MIL-DTL-5541 type II), while the roller’s surface is polished to Ra ≤ 0.8μm to repel moisture and debris.
  • Temperature Tolerance: Rubber pads and lubricants function reliably from -40°C to +85°C, with EPDM retaining 85% elasticity in arctic conditions and resisting hardening in tropical heat.
  • Wear Resistance: The roller’s raceway is induction-hardened to 55 HRC, extending service life to 15+ years even in high-dust environments (tested at 50mg/m³ particle concentration).
  • Compliance & Performance Benefits
  • Key features enhance fleet operations:
  • Ride Comfort: Reduces cab vertical acceleration by 25% (ISO 2631-1 compliant), improving driver comfort during long hauls and reducing fatigue-related errors.
  • Maintenance Ease: Modular design allows quick replacement of Pads or Rollers in 30 minutes using standard tools, with color-coded fasteners for error-free assembly.
  • Cost Savings: Durable components and vibration-resistant fasteners lower maintenance costs by 40% compared to conventional cab suspension systems.
  • Testing & Regulatory Compliance
  • Rigorous validation ensures industry-leading performance:
  • Fatigue Test: Survives 500,000 cycles of simulated off-road vibration (SAE J1492 compliant) with no cracks in guide plates or roller support.
  • Load Test: Maintains structural integrity under 1.5x rated load (7,500 kg), with deformation ≤1mm—exceeding ISO 16232-10 safety standards.
  • EMC Compliance: Non-metallic components meet CISPR 25 class 3, ensuring no interference with vehicle electronics during operation.
  • Conclusion: Adaptive Stability for Heavy-Duty Cabs
  • The Beiben Rear Suspension And Cab Connection Module, featuring precision Left/Right guide plates, a dynamic Roller support system, and robust fasteners, sets a benchmark for cab stability and durability in commercial vehicles. By combining advanced materials, adaptive mechanics, and SEO-optimized technical detail, Beiben ensures this module delivers uncompromising performance—exemplifying the brand’s commitment to innovative solutions that enhance driver comfort, fleet reliability, and total cost of ownership.

Product Parameters of Beiben Rear Suspension And Cab Connection Module

No. Part Number Part Name English  Quantity
1 652 317 05 26 Left guide plate 1
2 652 317 06 26 Right guide plate 1
3 387 317 00 84 Pad 2
4 105786 012100 Bolt 8
5 652 317 00 40 Roller support 2
6 381 317 07 50 Roller 2
7 652 317 00 53 Spacer 2
8 100879 010109 Pin 4
9 002 990 27 04 Bolt 4
10 106184 012000 Nut 4

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