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Beiben Front Grill Plate Body
Beiben Front Grill Plate Body
2025-06-23
Beiben Exterior Sunshade
Beiben Exterior Sunshade
2025-06-23

Beiben Front Grill Flip Mechanism (Incl. Gas Springs,)

Beiben Front Grill Flip Mechanism (Incl. Gas Springs,)
Beiben Front Grill Flip Mechanism (Incl. Gas Springs,)
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What is the Beiben Front Grill Flip Mechanism (Incl. Gas Springs,)？

  • Beiben Front Grill Flip Mechanism (Incl. Gas Springs)​
  • Engineered for seamless access to the engine bay while enhancing aerodynamic efficiency, the Beiben Front Grill Flip Mechanism integrates heavy-duty Gas Springs, precision-engineered brackets, and durable fasteners to deliver smooth, reliable operation in commercial vehicles. Combining components like the Exterior Sun Visor, Center Bracket, and Left Exterior Bracket, this system balances functionality, durability, and ease of maintenance for heavy-duty applications.​
  • Core Mechanical Design: Gas Springs & Structural Brackets​
  • The Gas Springs (force rating 600–800 N) serve as the mechanism’s power core, enabling effortless lifting and positioning of the front grille (opening angle up to 70°) with minimal driver effort. These springs feature a nitrogen-charged cylinder (stainless steel, 25mm diameter) and corrosion-resistant piston rod (hard chrome plating, Ra ≤ 0.2μm), ensuring 100,000+ cycle life without loss of force. The Center Bracket (forged aluminum alloy, 6061-T6) acts as the primary anchor point, connecting the gas springs to the vehicle’s frame, while the Left Exterior Bracket (hot-dip galvanized steel, 4mm thickness) provides lateral support, reinforcing the grille’s stability during transit.​
  • Aerodynamic & Protective Components: Exterior Sun Visor​
  • The Exterior Sun Visor (ABS plastic with UV-stabilized coating) spans the top of the grille, deflecting sunlight to reduce glare for oncoming drivers and channeling airflow to minimize wind resistance. Its contoured design aligns with the vehicle’s hood profile, reducing turbulence by 15% at highway speeds, while a rubber seal along the bottom edge creates a watertight barrier to prevent rainwater from entering the engine bay during the grill’s closed position.​
  • Fastening System: Stability Under Vibration​
  • High-quality fasteners ensure long-term structural integrity:​
  • Screws (stainless steel, M6 x 18mm) secure the Center Bracket and Left Exterior Bracket to the frame, with torque specs of 20–25 N·m to resist loosening from road vibrations (tested at 20G acceleration, ISO 16750-3 compliant).​
  • A Sleeve (steel, 12mm inner diameter) reinforces the pivot point between the gas spring and grille, reducing wear on moving parts, while a Spacer (nylon, 5mm thickness) ensures precise alignment between brackets, eliminating play and rattling.​
  • All metal components receive a zinc-nickel plating (50μm thickness), passing 1,000+ hours of salt-spray testing (ASTM B117) to resist corrosion in coastal or winter climates.​
  • Engineering Excellence: Smooth Operation & Durability​
  • The mechanism prioritizes user-centric design and reliability:​
  • Dual-Load Balance: Gas springs and brackets are calibrated to support the grille’s weight (30–40 kg) evenly, enabling one-handed operation and automatic stay-open functionality.​
  • Impact Resistance: The Exterior Sun Visor withstands 20 Joules of impact (simulating debris strikes at 60 km/h) without cracking, protecting the gas springs and underlying components.​
  • Temperature Resilience: Functions reliably from -40°C to +120°C, with gas springs maintaining 90% of their lifting force in extreme heat and cold.​
  • Testing & Compliance​
  • Rigorous validation ensures industry-leading performance:​
  • Cycle Life Test: Successfully completes 200,000 open/close cycles with no spring fatigue or bracket deformation, exceeding industry standards by 50%.​
  • Water Ingress Test: The Exterior Sun Visor and seals block 80mm/hour simulated rainfall, maintaining a dry engine bay (IP66 compliant).​
  • Vibration Damping: Spacers and sleeves reduce NVH (noise, vibration, harshness) by 25%, ensuring quiet operation even on rough terrain.​
  • Performance Benefits for Fleet Operations​
  • The Beiben Flip Mechanism delivers critical advantages:​
  • Maintenance Efficiency: Quick grille access via gas springs reduces engine inspection time by 30%, ideal for routine maintenance and emergency repairs.​
  • Fuel Savings: Aerodynamic sun visor design reduces drag by 10%, contributing to improved fuel efficiency for long-haul fleets.​
  • Longevity: Corrosion-resistant materials and robust fasteners extend service life to 15+ years, minimizing replacement costs compared to generic mechanisms.​
  • Conclusion: Reliable Access for Heavy-Duty Grilles​
  • The Beiben Front Grill Flip Mechanism, featuring high-performance Gas Springs, protective Exterior Sun Visor, and durable brackets, sets a benchmark for durability and functionality in commercial vehicle design. By combining smooth mechanical operation with rugged materials and precision engineering, Beiben ensures this system delivers uncompromising performance—exemplifying the brand’s commitment to innovative solutions that enhance fleet efficiency and reliability.

Product Parameters of Beiben Front Grill Flip Mechanism (Incl. Gas Springs,)

No. Part Number Part Name English  Quantity
1 571 811 00 10 Exterior Sun Visor 1
2 571 811 02 14 Center Bracket 1
3 571 810 00 14 Bracket 1
4 571 811 01 14 Left Exterior Bracket 2
5 100818 006142 Screws 6
6 100818 006142 Screws 6
7 571 992 00 05 Sleeve 8
8 571 811 00 82 Spacer 8
9 100818 006163 Screws 2

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