Beiben Key Assembly
Beiben Key Assembly
2025-06-23
Beiben Front Grill Flip Mechanism (Incl. Gas Springs,)
Beiben Front Grill Flip Mechanism (Incl. Gas Springs,)
2025-06-23

Beiben Front Grill Plate Body

Beiben Front Grill Plate Body
Beiben Front Grill Plate Body

What is the Beiben Front Grill Plate Body?

  • Beiben Front Grill Plate Body
  • Engineered for rugged durability, optimal airflow, and seamless integration with commercial vehicle aesthetics, the Beiben Front Grill Plate Body is a precision-engineered assembly that combines structural strength with functional design. Comprising the Outer grille assembly, Grille intake screen, and a network of high-reliability components—Left/Right trims, Brackets, Gas spring assembly, and Fasteners—this system ensures superior heat dissipation, impact resistance, and ease of maintenance in heavy-duty applications.
  • Core Structural Components: Grille & Intake Design
  • The Outer grille assembly serves as the focal point, constructed from high-strength aluminum alloy (6061-T6, tensile strength ≥ 260 MPa) with a powder-coated finish to resist corrosion and UV fading. Its geometric lattice pattern optimizes air intake for engine cooling while deflecting debris, with reinforced cross-beams that withstand 500 N of frontal impact force. Behind it, the Grille intake screen (stainless steel mesh, 2mm wire diameter) filters out dust and road debris, protecting the radiator from damage without restricting airflow (pressure drop ≤0.5 kPa at 80 km/h).
  • Trim & Bracket System: Structural Reinforcement
  • Three pairs of Left/Right trims (ABS plastic with carbon-fiber texture) flank the grille, secured to the vehicle’s front fascia with Expanding clips (nylon-reinforced, UV-stabilized) and Combination screws (stainless steel, M5 x 14mm). These trims not only enhance aerodynamic smoothness but also reinforce the grille’s lateral stability. The Left/Right brackets (hot-dip galvanized steel, 3mm thickness) provide primary structural support, with pre-punched slots for aligning the grille to the hood and fenders. Combination bolts (grade 10.9, M8 x 30mm) secure the brackets to the frame, torqued to 40–50 N·m to resist vibrations from off-road terrain.
  • Hood Integration & Access Components
  • A Gas spring assembly (force rating 800 N) supports the hood’s lifting mechanism, enabling easy access to the engine bay with minimal effort (opening angle 65°). The Hinge piece assembly (forged steel, hardness ≥ 35 HRC) ensures smooth hood movement, secured with Combination bolts (M10 x 40mm) and Washers (4mm-thick steel) to distribute load evenly. The Closure lock assembly (zinc-nickel plated) provides dual-latch security, engaging with the hood striker plate to resist 1,500 N of pulling force, while the Hood lock opening handle bracket (stamped steel) allows effortless unlocking with Self-tapping screws (M4 x 12mm) for quick maintenance access.
  • Fastening & Sealing Technology
  • High-quality fasteners ensure long-term retention:
  • Nuts (nylon-insert locknuts, DIN 985) and Washers (flat, zinc-plated) secure the grille to brackets, maintaining 95% clamping force after 20G vibration testing (ISO 16750-3 compliant).
  • Tensioner assembly with Rubber stopper bushings absorbs hood closure shocks, reducing noise and wear, while Cushioning blocks (EPDM rubber) create a watertight seal between the grille and hood, blocking rainwater and dust ingress.
  • Tube clips and Fixed seat clips organize wiring harnesses behind the grille, preventing abrasion and ensuring a clean, factory-finish installation.
  • Engineering Excellence: Testing & Compliance
  • Rigorous validation ensures industry-leading performance:
  • Corrosion Resistance: Aluminum grille and galvanized brackets pass 1,000+ hours of salt-spray testing (ASTM B117), with no rust or coating degradation.
  • Impact Test: Withstands 10 Joules of debris impact (simulating 80 km/h stone strikes) without permanent deformation, meeting UN R31 safety standards.
  • Thermal Cycling: Functions reliably from -40°C to +120°C, with plastic trims retaining 85% of impact strength and gas springs maintaining full extension force.
  • Performance Benefits for Fleet Operations
  • The Beiben Front Grill Plate Body delivers critical advantages:
  • Maintenance Efficiency: Modular design allows quick replacement of Grille intake screen or Trim pieces using standard tools, reducing downtime by 40%.
  • Fuel Efficiency: Aerodynamic trim design reduces drag by 8%, while optimal airflow enhances engine cooling, contributing to a 3% improvement in fuel economy.
  • Aesthetic & Structural Longevity: UV-stabilized trims and corrosion-resistant materials ensure a service life of 15+ years, preserving fleet appearance and resale value.
  • Conclusion: Durable, Functional Frontal Protection
  • The Beiben Front Grill Plate Body, integrating a robust Outer grille assembly, reinforced Trims/Brackets, and precision fasteners, sets a benchmark for durability and performance in commercial vehicle design. By prioritizing airflow, impact resistance, and ease of maintenance, Beiben ensures this assembly delivers uncompromising protection and functionality—exemplifying the brand’s commitment to innovative solutions for global fleets.

Product Parameters of Beiben Front Grill Plate Body

No. Part Number Part Name English  Quantity
1 571 750 00 02 Outer grille assembly 1
2 571 751 00 18 Grille intake screen 1
3 518 990 02 35 Combination screws 24
4 571 751 00 35 Left trim 1
5 571 751 01 35 Left trim 1
6 571 751 02 35 Left trim 1
7 571 751 03 35 Right trim 1
8 571 751 04 35 Right trim 1
9 571 751 05 35 Right trim 1
10 912010 008002 Expanding clips 6
11 500 750 09 14 Left bracket Left bracket 1
12 500 750 07 14 Right bracket 1
13 109074 008207 Combination screw 4
14 514 751 00 20 Left bracket 1
15 514 751 01 20 Right bracket 1
16 109074 008405 Combination bolts 8
17 500 980 90 64 Gas spring assembly 2
18 106184 008102 Nuts 4
19 100097 008700 Washers 4
20 514 750 02 51 Hinge piece assembly 2
21 109074 008405 Combination bolt 8
22 500 750 00 84 Closure lock assembly 2
23 109074 006204 Combination screw 4
24 500 991 00 12 Pins 2
25 106172 008004 Nuts 4
26 100097 008700 Washers 2
27 502 759 09 14 Hood lock opening handle bracket 1
28 100845 048060 Self-tapping screws 2
29 107245 005000 Washers 2
30 110 880 00 20 Handle assembly 1
31 500 984 73 31 Pins 2
32 100845 048060 Self-tapping screws Washers 2
33 107245 005000 Washers 2
34 502 987 00 40 Cushioning blocks 2
35 641 750 00 59 Tensioner assembly 1
36 363 997 50 81 Rubber stopper bushing 1
37 641 995 01 44 Tube clips 2
38 000 573 00 42 Fixed seat 1
39 001 997 83 90 Clips 2
40 571 751 00 65 Tie-downs Tensioner cords 1
41 518 990 02 35 Combination screws 1
 

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