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Beiben Combination Switch Headlight Module

Beiben Combination Switch Headlight Module
Beiben Combination Switch Headlight Module
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What is the Beiben Combination Switch Headlight Module？

  • Beiben Combination Switch Headlight Module​
  • Engineered for seamless control and rugged durability in commercial vehicles, the Beiben Combination Switch Headlight Module integrates an intuitive Headlight switch, intelligent Auto switch, and robust mounting components—Self-tapping screws and Clamps—to deliver precision lighting control, vibration resistance, and compliance with global safety standards. Designed for heavy-duty applications, this module balances advanced functionality with reliable construction, ensuring optimal performance in diverse driving conditions.​
  • Core Control Components: Headlight & Auto Switches​
  • The Headlight switch serves as the module’s operational hub, a multi-position rotary dial (0–4 settings) that manages high/low beams, daytime running lights (DRL), and fog lamps. Crafted with Hall effect sensors, it provides stepless adjustment of beam intensity while a built-in Auto switch activates headlights automatically in low-light environments (e.g., tunnels, dusk), reducing driver distraction. The switch surface features a UV-stabilized polycarbonate coating (abrasion resistance ≥ 4H), resisting fading and wear after 50,000+ actuation cycles, with tactile feedback requiring just 1.2N of force for effortless operation—ideal for gloved use in cold climates.​
  • Mounting System: Secure & Serviceable Design​
  • A robust fastening network ensures stable installation:​
  • Self-tapping screws (stainless steel, M4 x 12mm) attach the module to the steering column shroud, eliminating pre-drilled holes and reducing installation time by 30%. Their tri-lobular threads offer 40% better torque retention (6–8 N·m) compared to standard fasteners, tested to withstand 15G vibration (ISO 16750-3 compliant).​
  • Clamps (nylon-reinforced polypropylene) secure the electrical harness to the switch base, preventing abrasion and ensuring a watertight connection (IP54-rated). These clamps feature a quick-release design for easy access during maintenance, withstanding 20N of pulling force to retain wiring integrity on rough terrain.​
  • Material Excellence & Engineering Innovation​
  • The module prioritizes reliability through advanced materials:​
  • Heat Resistance: The switch housing is molded from flame-retardant ABS (UL94 V-0), with a heat-dissipating aluminum core that maintains internal temperatures ≤70°C during continuous use, extending component life by 25%.​
  • Weatherproofing: A silicone gasket around the switch perimeter blocks dust and water splashes, ensuring functionality in rain, snow, or desert conditions (IP54 compliant).​
  • Ergonomic Design: The 15° angled switch panel aligns with the driver’s line of sight, reducing neck strain, while a backlit LED ring (3000K warm white) enhances visibility in dark cabs without glare.​
  • Compliance & Performance Features​
  • Key advantages for commercial fleets include:​
  • Safety Compliance: Meets UN ECE R112/R113 photometric standards, with the Auto switch ensuring immediate headlight activation when ambient light levels drop below 10 lux—critical for accident prevention.​
  • Energy Efficiency: Low-power Hall effect sensors reduce energy consumption by 30% compared to mechanical switches, while the module’s sleep mode (0.1mA standby current) minimizes battery drain during vehicle downtime.​
  • Modular Design: Replaceable switch cartridges allow quick repair of individual functions (e.g., high beam failure) in under 10 minutes, cutting maintenance costs by 40%.​
  • Testing & Regulatory Compliance​
  • Rigorous validation ensures industry-leading performance:​
  • Cycle Life Test: Successfully completes 200,000 actuation cycles with no contact degradation, exceeding SAE J1128 standards by 50%.​
  • Temperature Tolerance: Operates reliably from -40°C to +85°C, with plastic components retaining 90% of impact strength and sensors maintaining 95% accuracy across extremes.​
  • EMC Compliance: Meets CISPR 25 class 4 standards, suppressing electromagnetic interference to protect navigation and communication systems from signal distortion.​
  • Conclusion: Intelligent Lighting Control for Heavy-Duty Vehicles​
  • The Beiben Combination Switch Headlight Module, featuring a precision Headlight switch, adaptive Auto switch, and durable mounting components, sets a benchmark for safety and convenience in commercial vehicle lighting systems. By integrating advanced sensor technology, rugged materials, and SEO-optimized design, Beiben ensures this module delivers uncompromising performance—exemplifying the brand’s commitment to innovative solutions that enhance driver control and fleet efficiency.

Product Parameters of Beiben Combination Switch Headlight Module

No. Part Number Part Name English  Quantity
1 518 545 09 04 Headlight switch 1
2 100845 042071 Self-tapping screws 2
3 571 545 04 24 Auto switch 1
4 001 997 83 90 Clamps 1
 

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