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FAW Brake Pipeline Logic Assembly
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FAW Brake Pedal Module Assembly

FAW Brake Pedal Module Assembly
FAW Brake Pedal Module Assembly
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What is the FAW Brake Pedal Module Assembly

  • 1. FAW Brake Pedal Module Assembly: Driver Control Hub
    This integrated module forms the driver’s primary interface for braking and clutch operation in FAW trucks. Mounted securely to the firewall, it houses the pedal levers, associated linkages, hydraulic master cylinders, switches, and critical mounting hardware, translating foot pressure into precise vehicle control actions.
  • 2. Structural Mounting & Frame
  • Step Panel Bracket: Provides the core structural framework, bolted rigidly to the vehicle firewall/cowl panel.
  • Hexagon Flange Bolt Thick Rod (Standard Type): High-strength bolts with integrated flanges and thick shanks are used exclusively for securing the Step Panel Bracket and major sub-assemblies (like Master Cylinder Assy – Clutch) to the vehicle. This design ensures exceptional shear strength, vibration resistance, and load distribution critical for safety components.
  • Hexagon Flange Lock Nut: Paired with the thick rod flange bolts, these nuts feature a locking element (e.g., nylon insert) to prevent loosening under constant pedal vibration.
  • Step Panel Bracket Plug Cover: Finishes the mounting area, enhancing aesthetics and protecting the bracket structure.
  • 3. Pedal Assemblies & Pivoting Mechanism
  • Pedal Shaft: The central hardened steel shaft providing the pivot axis for both brake and clutch pedals.
  • Bushing-Brake Pedal Shaft: Durable bushings pressed into the pedal arms and/or bracket, providing smooth rotation and wear resistance on the Pedal Shaft.
  • Needle Bearing: Often used in high-wear pivot points for reduced friction and extended life.
  • Brake Pedal With Bushing Assembly / Clutch Pedal And Bushing Assembly: The core levers incorporating pivot bushings. The Brake Pedal Assy includes features for brake light switch activation and pushrod connection.
  • Brake Pedal & Clutch Pedal Assembly: Refers to the complete mounted pair of pedals on the shared shaft.
  • Pivot: The functional point where the pedal arm rotates on the shaft/bushing.
  • Pedal Sleeve / Pedal Sleeve Platen: Wear sleeves or platens fitted at contact points between pedals, linkages, or the bracket to minimize friction and wear.
  • Locating Block / Locating Screw-Brake Pedal / Locating Screw- Clutch Pedal: Components ensuring precise alignment and limiting the rest position of the pedals relative to the bracket and switches.
  • 4. Brake & Clutch Linkage & Hydraulics
  • Threaded Fork-Brake Pedal: Adjustable fork connecting the Brake Pedal Assy directly to the Push Rod.
  • Push Rod: Transmits force from the brake pedal to the Brake Valve And Pipe Connector Assembly (often a brake booster/master cylinder input rod).
  • Brake Valve And Pipe Connector Assembly: The hydraulic control unit (e.g., brake booster/master cylinder assembly) receiving input from the pedal pushrod and distributing brake fluid pressure.
  • Clutch Master Cylinder With Oil Storage Cup Assy: The hydraulic actuator generating pressure for clutch disengagement when the clutch pedal is pressed. Comprises:
  • Master Cylinder Assy – Clutch: The piston assembly converting pedal motion to hydraulic pressure.
  • Oil Storage Cup Assembly: The reservoir supplying fluid to the clutch master cylinder.
  • Assembling Bolt: Generic bolts used for securing hydraulic components like the clutch master cylinder to the bracket.
  • 5. Switches, Return Mechanisms & Safety
  • Brake Lamp Switch Assembly: Activated by brake pedal movement, illuminating the brake lights.
  • Clutch Switch Assembly: Typically activated near the top of clutch pedal travel, often used for cruise control disengagement or starter interlock.
  • Retraction Spring: Powerful springs pulling the brake and/or clutch pedals back to their rest positions after release.
  • Split Pin / Flat Pin / Hex Slotted Flat Nut / Hexagon Flat Nut / Washer: Critical fasteners used in linkages (e.g., clevis pins on the Threaded Fork). Split Pins or Flat Pins secure nuts (Hex Slotted Flat Nut, Hexagon Flat Nut) after tightening, often with Washers, providing a failsafe mechanical lock against disconnection.
  • 6. Protection, Sealing & Ancillaries
  • Sealing Strip-Pedal Assembly: A gasket or seal between the pedal module and the firewall, preventing dust, fumes, and noise from entering the cabin.
  • Protecting Hood: A cover shielding sensitive components like the brake pedal linkage or master cylinder pushrod from debris.
  • Open Ring: Likely a retaining ring (e.g., circlip) securing components like bushings or sleeves on shafts.
  • Pedal guard: A shield protecting the pedals and linkage components from impact or debris from the footwell area.
  • Pipe Bundle Bracket: A clip or holder for organizing and securing hydraulic or electrical lines near the pedal module.

Product Parameters of FAW Brake Pedal Module Assembly

Order Part NO. Part Name And Standards Oty
Brake  Pedal Module Assembly
1 Q1840620F41 Hexagon Flange Bolt   Thick Rod (Standard Type) 4
2 Q1840830F37K Hexagon Flange Bolt   Thick Rod (Standard Type) 6
3 3504020-DY887W Brake Pedal & Clutch Pedal  Assembly 1
3 CQ32608 Hexagon Flange Lock Nut 4
5 3514010-50B Brake Valve And Pipe Connector  Assembly 1
6 CQ34008F37K Hexagon Nut 2
7 1602133-1063 Locating  Screw- Clutch Pedal 1
8 3720010-DY889 Brake Lamp Switch Assembly 1
9 3504036-1063 Retraction Spring 1
10 Q436150 Open Ring 1
11 3504031-2000 Step Panel Bracket 1
12 3504033-1063 Sealing  Strip-Pedal Assembly 1
13 3504032-2000 Pedal Shaft 1
14 3504060-2001 Brake  Pedal With Bushing Assembly 1
15 3504062-50A Threaded  Fork-Brake Pedal 1
16 3504074-2001 Pedal Sleeve 2
17 CQ35208 Hexagon Flat Nut 1
18 Q40108 Washer 1
19 3504070-1063 Brake Pedal Assy 1
20 3504063-1063 Push Rod 1
21 3504061-50A Bushing-Brake  Pedal Shaft 4
22 Q5003012 Split Pin 1
23 Q5100825 Flat Pin 1
24 3504076-2001 Pedal Sleeve Platen 2
25 3754030-1063 Clutch Switch Assembly 1
26 Q5003016 Split Pin 1
27 1602036-1063 Retraction Spring 1
28 3506404-Q4602 Step Panel Bracket Plug Cover 1
29 1602093-1063 Pivot 1
30 1602120-1721 Clutch Master Cylinder With Oil Storage Cup  Assy 1
31 CQ1460620 Assembling Bolt 2
32 1602110-1721-C00 Master Cylinder Assy – Clutch 1
33 1602100-1063-C00 Oil Storage Cup Assembly 1
34 1602015-1650 Clutch Pedal  And Bushing Assembly 1
35 HK0908 Needle Bearing 1
36 1602020-2000 Clutch Pedal Assy 1
37 1602038-1066 Locating Block 1
38 3504021-DY801 Protecting Hood 1
39 3504037-91W Locating  Screw-Brake Pedal 1
40 3506421-2000 Pipe  Bundle Bracket 1
41 3506406-DY899 Pedal guard 1
42 Q1840812F37K Hexagon Flange Bolt   Thick Rod (Standard Type) 2
 

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