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FAW Intermediate Axle Assembly-Intermediate Axle Housing Assembly

FAW Intermediate Axle Assembly-Intermediate Axle Housing Assembly
FAW Intermediate Axle Assembly-Intermediate Axle Housing Assembly

What is the FAW Intermediate Axle Assembly-Intermediate Axle Housing Assembly

  • This robust structure serves as the critical backbone, integrating drivetrain, braking, and lubrication systems for multi-axle FAW trucks, ensuring power transfer, stability, and reliable stopping power.
  • Intermediate Axle Assembly: The complete system comprising the Intermediate Axle Housing Assembly, drivetrain components (Intermediate Final Drive AssyWheel Reduction Gear AssyHalf Shafts), braking system (Brake Chamber AssemblyBrake SubassemblyBrake Drum), and associated mounting hardware. Designed for optimal load distribution and performance in tandem axle configurations.
  • Intermediate Axle Housing Assembly: The primary, high-strength cast or fabricated housing forming the structural core. It encloses the Intermediate Final Drive Assy, provides mounting points for the Wheel Hub AssyBrake Chamber AssemblyCamshaft Bracket Assy, and incorporates critical lubrication ports sealed by the Oil Filler PlugOil Drain PlugHexagon Tapered Plug, and Square-Sloted Tapered Magnetic Plug (with integral magnet). Features End Covers secured by Bolts and Cross Head Screws.
  • Intermediate Final Drive & Reduction: The core gearset transferring engine torque to the wheels:
  • Intermediate Final Drive Assy: Typically the differential carrier assembly mounted within the housing.
  • Wheel Reduction Gear Assy: Planetary gearset (including Sun WheelAdjusting GasketSun Wheel Gasket) often integrated into the wheel end for final torque multiplication.
  • Half Shafts: Transmit power from the differential to the wheel reduction units or hubs.
  • Pass-Through Shaft: Used in specific tandem configurations to transmit power to subsequent axles.
  • Gear Ring And Bracket Assy: Provides mounting for the ring gear within the housing.
  • Wheel Hub & Brake Drum Assembly:
  • Wheel Hub Assy: Mounts onto the axle spindle, incorporating wheel bearings and sealed by Oil Seals and Oil Seal Seat Rings.
  • Brake Drum: Cast iron drum attached to the Wheel Hub Assy via Tightening Bolts, providing the friction surface.
  • Foundation Brake System (S-Cam Type):
  • Brake Subassembly: Includes the brake shoes, Retraction Springs (powered by Wire Springs), Rollers, and Adjusting Arm mechanism.
  • Camshaft & Bracket: The Camshaft (rotated by the brake chamber) actuates the shoes. It’s supported by the Camshaft Bracket Assy, secured with Hex Head Bolt-Camshaft Bracket pairs and positioned using Adjusting Gaskets.
  • Actuation: Brake Chamber Assembly (x2, one per wheel) converts air pressure into mechanical force via a pushrod. Connected via the Upper Reacting Rod Bracket and Spring Sliding PlateAdjusting Arms connect the pushrod to the Camshaft.
  • Hardware: Lock NutsScrew, Twelve Point Cap (for chamber mounting), Hole CirclipCirclip For Shaft 35Baffle (dust shield), Rivets (for friction material).
  • Mounting & Adjustment Hardware: Extensive use of high-strength fasteners: Bolts (general purpose), Tightening Bolts (critical high-torque connections), Locking NutsLock NutsScrew, Twelve Point CapAdjusting Nuts and Gaskets (Adjusting GasketSun Wheel GasketWasher, Sealing) ensure precise component positioning and sealing.
  • Sealing & Lubrication:
  • Oil Seals & Oil Seal Seat Rings: Critical dynamic seals preventing lubricant leakage at rotating shafts (Half ShaftsCamshaft, hub).
  • Plugs: Oil Filler PlugOil Drain PlugHexagon Tapered PlugSquare-Sloted Tapered Magnetic Plug (collects ferrous debris) maintain and monitor axle lubricant.
  • Washer, Sealing: Ensures leak-proof seals under plugs and fittings.
  • Sensors & Wiring:
  • Switch, Pressure: Monitors air pressure within the brake system.
  • Sensor Bale Of Wire: Harness connecting axle-mounted sensors (e.g., ABS wheel speed sensors, pressure switches) to the vehicle’s electrical system.
  • The FAW Intermediate Axle Housing Assembly is the engineered heart of the Intermediate Axle Assembly. It seamlessly integrates the robust Intermediate Final Drive Assy, efficient Wheel Reduction Gear Assy, powerful Brake Subassembly & Brake Chamber Assembly, and reliable Wheel Hub Assy. Every component – from the massive housing and Brake Drum down to the critical Oil Seals, precision Adjusting Gaskets, and securing Tightening Bolts and Lock Nuts – is designed for maximum durability, precise function, and extended service life under the extreme demands of FAW heavy-duty transport.

Product Parameters of FAW Intermediate Axle Assembly-Intermediate Axle Housing Assembly

Order Part NO. Part Name And Standards Oty
2500010-D0097B Intermediate  Axle Assembly 1
1 Z2501010F122A Intermediate Axle Housing  Assembly 1
2 Z2502010F03D Intermediate Final Drive Assy 1
3 W3530010F119A Brake  Chamber Assembly 1
W3530020F119A Brake  Chamber Assembly 1
4 W2501026F122A Upper Reacting Rod  Bracket 1
6 SQ2401029F122A Spring  Sliding Plate 2
Q151B2045TF2 Bolt 8
7 W2401051F01C Tightening Bolt 8
9 W2405040F02D Gear Ring And Bracket Assy 2
10 W2405032F01D Lock Nut 2
11 W2405033F01D Screw, Twelve Point Cap 6
12 3104010F0038G Wheel Hub Assy 2
13 3502010F0001B-20 Brake Subassembly 1
3502020F0001B-20 Brake Subassembly 1
14 W3502037D01A Tightening Bolt 10
W3502033D01A Tightening Bolt 4
15 W2405117F15D Brake Drum 2
16 Q2541025 Cross Head Screw 4
18 W2405029F01C Bolt 20
19 W2405113F01C Oil Filler Plug 2
W2405114F01C Washer, Sealing 2
20 W2405115C01C Oil Drain Plug 2
21 W2405110F01C End Cover 2
22 W2405028F01C Hole Circlip 2
23 W2405211F01C Adjusting Gasket On demand
24 W2405023F01C Sun Wheel Gasket 2
25 W2405010F02D-F Wheel  Reduction Gear Assy 2
26 W2405015F01C Wire Spring 2
27 W2405021F02C Sun Wheel 2
28 W2405017F01C Circlip For Shaft 35 2
29 W2403081F38G Half Shaft 1
W2403082F38G Half Shaft 1
30 W3502017F12C Camshaft 1
W3502018F12C Camshaft 1
31 Q151B1645TF2 Hex Head  Bolt-Camshaft Bracket 2
Q151B16110TF2 Hex Head  Bolt-Camshaft Bracket 2
32 W3502040F01C Camshaft  Bracket Assy 1
W3502050F01C Camshaft  Bracket Assy 1
33 W3502210F01C Adjusting Arm 1
W3502220F01C Adjusting Arm 1
3502213A0058B Bolt 2
W3502214D01A Locking Nut 2
34 W3502052D01A Baffle 2
35 CQ61806 Hexagon Tapered Plug 1
36 Q62104 Square-Sloted Tapered Magnetic  Plug 1
37 W2502161F01C Pass-Through Shaft 1
38 W2502162F01C Adjusting Nut 1
6216/HAC3 Bearing 1
W2502163F01C Seal, Oil 1
W2502164F01C Seal, Oil 1
41 W2401024F01D Oil Seal Seat Ring
W2406060C56C Switch, Pressure
3550032D0001A Sensor Bale Of Wire 2
 

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