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SANY Front Spring Bush with Pins 9900520005: Heavy-Duty Suspension Linkage

PART NO.:
9900520005
Part Name:
Front Spring Bush With Pins
Russian Name:
Передняя пружинная втулка со штифтами

The foundational integrity of a heavy-duty truck’s suspension relies on the strength and precision of its most basic connection points. The genuine 9900520005 Front Spring Bush with Pins assembly from SANY is a complete, ready-to-install linkage kit engineered for the critical junction between the front leaf spring and the chassis or axle. As a fundamental and robust SANY parts, this assembly does more than just connect parts; it manages immense shear forces, allows for controlled articulation, and isolates chassis vibrations. The OEM kit 9900520005 ensures perfect alignment, eliminates play, and provides a durable pivot point that is essential for maintaining proper axle geometry, ride stability, and safe handling under maximum load.

SANY Front Spring Bush with Pins 9900520005 complete kit view

Front Spring Bush With Pins

SANY Front Spring Bush with Pins 9900520005 component breakdown

Втулка передней рессоры с пальцами

SANY Front Spring Bush with Pins 9900520005 installed schematic

Buje del Muelle Delantero con Pasadores

The Articulation Point: Role in Suspension Kinematics

The front spring bush and pin assembly, part number 9900520005, serves as the definitive pivot for the leaf spring. This pivot is not a simple hinge; it is a sophisticated joint that must accommodate multiple types of motion. Primarily, it allows the spring to flex and articulate as the wheel travels over bumps, converting vertical wheel movement into controlled spring compression and rebound. Simultaneously, it must resist the fore-aft braking and acceleration forces transferred through the spring.

Furthermore, this assembly, specifically the 9900520005 kit, is crucial for maintaining the designed fixed point of the suspension. The pin establishes the exact distance and geometric relationship between the axle and the chassis mounting bracket. Any wear or deformation in this assembly alters this relationship, leading to changes in caster or pinion angle, which can cause uneven tire wear, poor handling, and accelerated wear on other driveline components like U-joints. Its role is foundational to suspension geometry.

Engineered as a System: Component Breakdown & Materials

The SANY Front Spring Bush with Pins 9900520005 is supplied as a complete system, ensuring all interacting parts are matched for optimal performance and longevity. The kit typically includes several key components. The main pins (or bolts) are high-tensile steel, hardened and ground to a precise diameter to resist bending and shear forces. The metal sleeves or inner barrels provide a smooth, hard wearing surface for the bushing material and are often zinc-plated for corrosion resistance.

  • Advanced Bushing Elastomer: The bushings themselves are the heart of the assembly. They are molded from a high-durometer, oil-resistant rubber compound or polyurethane. This material is engineered to compress slightly under load, providing vibration damping and noise isolation, while maintaining its shape and resisting extrusion under extreme pressure.
  • Precision Washers and Retainers: The kit includes thrust washers and retainer plates or nuts. These components are critical for setting the correct pre-load on the bushing. Proper pre-load prevents the bushing from rotating within the spring eye during articulation, which is a primary cause of rapid wear, and ensures the pin is secured axially.
  • Greaseable Design (Common Feature): Many kits like 9900520005 feature a grease channel through the pin and a zerk fitting. This allows fresh lubricant to be forced between the pin and the inner sleeve, purging abrasive contaminants and preventing metal-to-metal contact, dramatically extending service life.
  • Corrosion-Resistant Finish: All metal components receive a protective finish to withstand exposure to road chemicals, moisture, and salt, preventing rust from seizing the components and making future service or replacement feasible.

The synergy between these components in the genuine 9900520005 kit is key. The hardness of the bushing, the clearance between the pin and sleeve, and the clamping force of the retainers are all calculated to work together, providing a balance of firm control for handling and enough compliance for ride comfort and component longevity.

Technical Specifications: Assembly 9900520005

The following table provides the detailed technical specifications for the SANY Front Spring Bush with Pins assembly. This data is essential for correct parts identification, verification against vehicle specifications, and planning maintenance procedures.

Parameter Specification
OEM Part Number 9900520005
Product Name Front Spring Bush with Pins Kit
Brand SANY
Kit Includes Pins/Bolts, Bushings, Sleeves, Washers, Nuts
Pin Material High-Tensile Alloy Steel (Hardened)
Bushing Material Oil-Resistant Rubber / Polyurethane
Pin Diameter [Example: 30mm] *Model Specific
Spring Eye Diameter [Example: 50mm] *Model Specific
Lubrication Grease Fitting (Zerk) Standard
Application SANY Truck Front Leaf Spring Shackle/Hanger

Professional Installation & Torque Critical Steps

Replacing the front spring bushings and pins, using kit 9900520005, is a heavy-duty suspension task requiring proper equipment. The vehicle must be securely supported with the axle suspended to relieve load from the spring. The old, seized pins are often the biggest challenge, frequently requiring heat, penetrating oil, and a hydraulic press for removal without damaging the spring eye. The spring eye and mounting brackets must be thoroughly cleaned of old bushing material and rust.

Installation of the new genuine 9900520005 kit is methodical. Bushings and sleeves are pressed or tapped into the spring eye. The pin is lubricated with the specified grease and inserted through the bracket, bushing, and spring eye. All washers and retainers are positioned as per the OEM diagram. The final and most critical step is torquing the retaining nuts to the exact specification. This torque sets the correct pre-load on the bushing. The vehicle should then be lowered so the suspension is at normal ride height before re-torquing the fasteners to account for bushing settlement, ensuring long-term integrity.

Failure Analysis and Proactive Maintenance Signs

Wear in the spring bush and pin assembly manifests in clear operational symptoms. A definitive clunking or banging noise from the front end when accelerating, braking, or traversing bumps is the most common sign, indicating excessive clearance between the pin and bushing. Drivers may also report a vague steering feel, a sensation of the axle “walking” or shifting during hard stops, or uneven tire wear on the front axle, all pointing to compromised axle location.

Visual inspection during service is crucial. Look for cracks, splits, or extreme compression set in the rubber bushings. Check for rust or scoring on the pins. If the assembly is greaseable, the inability to inject new grease or the presence of extruded, contaminated old grease around the seals indicates internal failure. Adhering to a scheduled lubrication service (if equipped) is the single most effective way to extend the life of the 9900520005 assembly and the spring eyes themselves, preventing costly spring replacement.

Strategic Advantages of the Genuine SANY Kit 9900520005

Complete System Compatibility

The genuine 9900520005 kit provides every component needed for the repair, engineered to work together. The pin diameter, bushing OD/ID, and washer dimensions are all matched to the SANY spring and bracket, guaranteeing correct fit and function, unlike piecing together individual aftermarket parts.

Restored Handling and Safety

By eliminating slop in the suspension linkage, this assembly directly restores precise axle location. This translates to predictable steering, stable braking, and maintained wheel alignment, which are critical safety factors often degraded by worn bushings, making part 9900520005 a safety-related repair.

Longevity and Cost-Effectiveness

The high-grade materials and greaseable design of the OEM kit offer a significantly longer service life than non-greaseable or inferior material alternatives. This reduces downtime, frequency of replacement, and protects the more expensive leaf springs from wear, providing a lower total cost of ownership.

Conclusion: The Foundational Link for Suspension Integrity

The SANY Front Spring Bush with Pins assembly, identified by OEM number 9900520005, is a quintessential example of a component whose importance far exceeds its simple appearance. It is the definitive mechanical link that governs the relationship between the axle, spring, and chassis. Its condition directly dictates vehicle stability, handling feedback, and component wear rates. Neglecting this wear item can lead to a cascade of other, more expensive problems.

Therefore, selecting the genuine 9900520005 kit for maintenance is a proactive decision that safeguards vehicle performance, safety, and operating economics. It ensures the repair is done once, correctly, with components designed for the specific application. For equipment managers and technicians who understand that reliability is built from the ground up, this OEM linkage kit is an indispensable part of a professional maintenance regimen.

Load & Service Advisory

Always support the vehicle and axle properly before disassembling spring connections. The spring under tension can release energy violently. The torque specifications for the pin retaining nuts in the 9900520005 kit are critical; use a calibrated torque wrench. Under-torquing leads to bushing rotation and rapid wear, while over-torquing can distort components or crush the bushing, altering its dynamic properties. Consult the official SANY service manual for the specific model’s procedures and torque values. Consider replacing these assemblies in pairs (both sides of the axle) to maintain balanced suspension characteristics.

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If you have any questions about our products, services, or anything related to what we offer, please don’t hesitate to leave us a message—our dedicated team is always ready to provide prompt and helpful responses to address your concerns. What’s more, when you become our valued customer, we’re delighted to offer you complimentary catalog services, giving you access to detailed, up-to-date information on our full range of products, specifications, and offerings to help you make informed decisions.

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