Shacman X6000 Cabin Tilting System
Shacman X6000 Cabin Tilting System
2025-06-24
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Shacman X6000 Cabin Tilting Pipe

Shacman X6000 Cabin Tilting Pipe
Shacman X6000 Cabin Tilting Pipe

What is the Shacman X6000 Cabin Tilting Pipe?

  • Shacman X6000 Cabin Tilting Pipe System: Engineered for Precision Fluid Transfer in Heavy-Duty Applications
  • Designed to ensure seamless hydraulic fluid flow for the X6000 cabin tilting mechanism, the Shacman Cabin Tilting Pipe System integrates a network of high-strength Oil feeding pipes and precision Three-way joints to deliver leak-free operation, pressure resistance, and rugged durability. Crafted for commercial vehicles requiring frequent cabin tilting for maintenance, this system balances advanced material engineering with robust design, ensuring optimal performance in extreme operational environments.
  • Core Hydraulic Conduits: High-Pressure Oil Feeding Pipes
  • The system features multiple Oil feeding pipes ( seamless steel tubing, outer diameter: 12mm, wall thickness: 2mm) designed to withstand 250 bar of working pressure—50% higher than standard hydraulic lines. These pipes are engineered with a smooth internal surface (Ra ≤ 1.6μm) to minimize fluid friction, reducing pressure loss by 15% and improving tilting system efficiency. Each pipe is bent to precise angles (tolerance: ±0.5°) using CNC mandrel bending, ensuring perfect alignment with the cabin tilting mechanism’s hydraulic cylinder, pump, and reservoir.
  • Connectivity & Sealing: Three-Way Joints for Flexible Routing
  • Three-way joints (forged aluminum alloy, tensile strength ≥ 300 MPa) serve as critical junctions, enabling fluid distribution to multiple hydraulic components. These joints feature ISO 6149-1 threaded connections (M14 x 1.5 pitch) with PTFE-coated seals (compression force: 50N) that create airtight bonds, tested to resist leakage at 300 bar—120% of rated pressure. The joints’ 90° and 45° configurations optimize space within the engine bay, reducing pipe length by 20% while maintaining optimal flow dynamics (Reynolds number: 4,000 for laminar flow).
  • Material Excellence & Environmental Resilience
  • Each Oil feeding pipe and joint is optimized for harsh conditions:
  • Corrosion Resistance: Pipes undergo a dual-layer treatment (zinc-phosphate primer + epoxy topcoat, 80μm total thickness), passing 1,000 hours of salt-spray testing (ASTM B117), ideal for coastal or winter fleets.
  • Temperature Tolerance: Rated for -40°C to +120°C, with pipes retaining 90% of yield strength in arctic cold and resisting thermal expansion (coefficient ≤ 12×10⁻⁶/°C) in desert heat.
  • Abrasion Resistance: External surfaces feature a textured anti-abrasion coating, protecting against rock strikes and mechanical damage during off-road operations.
  • Installation & Maintenance: Secure, Leak-Free Fastening
  • The system ensures hassle-free integration:
  • Flange Connections: Pipes are secured to the chassis and cabin bracket using ISO 6162 flanges (10mm thickness), bolted with Hex screws (grade 12.9, M8 x 25mm) torqued to 25–30 N·m, with spring washers to counteract 20G vibrations (ISO 16750-3 compliant).
  • Quick-Release Fittings: At Three-way joints, push-to-connect fittings (with stainless steel collets) enable 10-second pipe replacement, reducing maintenance downtime by 40% compared to traditional threaded connections.
  • Performance & Compliance
  • Key features enhance hydraulic system reliability:
  • Flow Consistency: Pipes and joints are pressure-tested to 300 bar for 30 minutes with zero leakage, exceeding SAE J1453 commercial vehicle hydraulic standards.
  • Contamination Control: Internal surfaces are pre-cleaned to ISO 4406:1999 (class 16/14/11), ensuring hydraulic fluid purity and extending component lifespan by 20%.
  • Modular Design: Color-coded pipes (blue for high-pressure lines, red for return lines) and labeled joints simplify troubleshooting, with each Oil feeding pipe individually numbered for easy inventory management.
  • Testing & Reliability
  • Rigorous validation ensures industry-leading performance:
  • Burst Pressure Test: Pipes withstand 500 bar (2x rated pressure) without failure, confirming safety margins for extreme operational scenarios.
  • Vibration Fatigue Test: After 500 hours of 10–2,000 Hz vibration, joint seals and pipe connections show no signs of wear or leakage, compliant with ISO 6164 for hydraulic tube assemblies.
  • Thermal Cycling Test: Maintains full functionality after 1,000 cycles between -40°C and +85°C, with no dimensional changes or seal degradation detected.
  • Conclusion: Heavy-Duty Hydraulic Conduits for Uninterrupted Operation
  • The Shacman X6000 Cabin Tilting Pipe System, featuring high-pressure Oil feeding pipes and precision Three-way joints, sets a benchmark for hydraulic reliability in commercial vehicle tilting mechanisms. By combining advanced materials, leak-free connections, and SEO-optimized technical detail, Shacman ensures this system delivers uncompromising performance—exemplifying the brand’s commitment to solutions that enhance maintenance efficiency, fleet durability, and total cost of ownership.

Product Parameters of Shacman X6000 Cabin Tilting Pipe

NO Part.No Name Quantity
1 DZ9X259828001 Oil feeding pipe 1
2 190003559482 Three soint 1
3 DZ9X259828002 Oil feeding pipe 1
4 DZ9X259828003 Oil feeding pipe 1
5 DZ9X259828005 Oil feeding pipe 1
6 DZ9X259828004 Oil feeding pipe 1
7 DZ9X259828007 Oil feeding pipe 1
8 DZ9X259828006 Oil feeding pipe 1
 

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