Shacman X6000 Cab Air Condition
Shacman X6000 Cab Air Condition
2025-06-25
Shacman X6000 Chassis Air Condition
Shacman X6000 Chassis Air Condition
2025-06-25

Shacman X6000 Cab Air Condition

Shacman X6000 Cab Heater Device(With Air Condition)
Shacman X6000 Cab Heater Device(With Air Condition)
Shacman X6000 Cab Heater Device(With Air Condition)
Shacman X6000 Cab Heater Device(With Air Condition)

What is the Shacman X6000 Cab Heater Device(With Air Condition)?

  • Shacman X6000 Cab Heater Device (With Air Condition): Integrated Thermal Management for Extreme Environments
  • Engineered to deliver precise heating and cooling in diverse climates, the Shacman X6000 Cab Heater Device (With Air Condition) combines a robust Air condition system with a high-efficiency heating module, supported by durable components—Inner/Outer pipes, Control valve, and precision fasteners—to ensure optimal cab comfort, energy efficiency, and long-term reliability. Designed for the X6000 series, this dual-function system balances advanced thermal technology with rugged mechanical design, ideal for logistics, construction, and long-haul operations in arctic cold or desert heat.
  • Core Climate Control Components: Dual-Function Thermal System
  • The integrated Air condition and heating module features a Control valve (brass body with nickel plating, pressure rating: 30 bar) that regulates coolant and refrigerant flow, enabling seamless transition between heating (5.5kW output) and cooling (4.2kW capacity). The Control valve responds to cab sensors within 1.5 seconds, maintaining temperatures between 16°C–28°C with ±1°C precision. Paired with a copper-aluminum heat exchanger (surface area: 2.5m²), it ensures rapid heat transfer for defrosting (5-minute windshield ice removal) and cooling (40°C to 25°C in 12 minutes).
  • Fluid Circulation System: High-Performance Pipe Network
  • A dual-layer pipe system ensures efficient media transport:
  • Inner pipe (copper-nickel alloy, wall thickness: 1.2mm) carries engine coolant for heating, resistant to corrosion from ethylene glycol (ASTM D4340 compliant) and capable of withstanding 1.5MPa pressure. Its smooth bore reduces flow resistance by 20%, maintaining 5–8L/min coolant velocity for consistent warmth.
  • Outer pipe (PA66 polyamide with 30% glass fiber, burst pressure: 40 bar) sheathes refrigerant lines for the Air condition system, with a UV-stabilized exterior that resists cracking after 2,000 hours of sunlight exposure (ISO 4892-2 compliant). The pipes feature quick-connect fittings with O-ring seals (fluorocarbon rubber) that create a leak-proof barrier (tested at 35 bar for 24 hours).
  • Mounting & Fastening: Secure, Vibration-Resistant Installation
  • Precision components ensure stable integration with the cab’s structural framework:
  • Brackets (6mm-thick high-strength steel, yield strength ≥ 550 MPa) support the heater core and AC evaporator, with gusseted reinforcements that increase bending resistance by 30%. Screws (grade 10.9, M8 x 30mm) and Washers (stainless steel, 14mm OD) secure the brackets to the cab, torqued to 25–30 N·m with Hex nuts (self-locking, DIN 980V) to resist 25G vibrations (ISO 16750-3 compliant), maintaining 98% clamping force after 100,000 cycles.
  • Clamps (stainless steel, adjustable width: 20–40mm) anchor Inner/Outer pipes to the chassis, with rubber isolators that reduce NVH by 15 dB and prevent abrasion from repetitive motion.
  • High/Low-Voltage Tube Management: Electrical System Integration
  • The device includes dedicated tubing for electrical safety:
  • Low-voltage tube (PVC-insulated, diameter: 12mm) protects control wires (12V DC), with a flame-retardant rating (UL94 V-0) to meet ISO 3795 automotive fire standards.
  • High-voltage tube (epoxy-coated steel, wall thickness: 2mm) shields power cables (24V DC, max current: 50A), resistant to electromagnetic interference (EMI) and capable of withstanding 50N of lateral force without deformation.
  • Material Excellence & Environmental Resilience
  • Components are optimized for harsh commercial environments:
  • Corrosion Resistance: Steel brackets undergo a 50μm zinc-nickel plating (ASTM B117, 1,200 hours salt-spray resistance), while copper-nickel Inner pipes pass 1,500 hours of ASTM B117 testing with ≤0.1mm thickness loss.
  • Temperature Tolerance: The system functions reliably from -40°C to +120°C, with Outer pipes retaining 85% tensile strength in arctic cold and Control valves resisting thermal expansion (coefficient ≤ 10×10⁻⁶/°C) in desert heat.
  • Chemical Resistance: Polyamide Outer pipes withstand exposure to engine oils, coolants, and road salts, with a surface energy ≤40mN/m that repels contaminants (ASTM D2570 compliant).
  • Compliance & Performance Benefits
  • Key features enhance operator comfort and fleet efficiency:
  • Regulatory Adherence: Meets ISO 16750-4 for automotive climate systems, UN ECE R118.02 for fire safety, and SAE J2063 for heater performance, ensuring global certification and compliance.
  • Energy Efficiency: The Control valve optimizes heat/coolant flow, reducing fuel consumption by 15% compared to standalone systems, with a variable-speed fan that adjusts airflow (400–700m³/h) based on demand.
  • Maintenance Ease: Modular design allows replacement of Inner/Outer pipes, Control valve, or Brackets in 90 minutes using standard tools, with color-coded components (red for high-pressure, blue for low-pressure) to simplify diagnostics.
  • Testing & Reliability
  • Rigorous validation ensures industry-leading performance:
  • Pressure Cycle Test: The coolant circuit withstands 1,000 cycles of 0–1.8MPa pressure with zero leaks, exceeding SAE J2347 standards.
  • Vibration Fatigue Test: After 1,500 hours of 10–2,000 Hz vibration, all Brackets and fasteners remain secure, with no pipe stress fractures detected via NDT.
  • Thermal Shock Test: The system maintains full functionality after 2,000 cycles between -40°C and +85°C, confirming no loss of seal integrity or valve responsiveness.
  • Conclusion: All-Weather Climate Solution for Commercial Vehicle Cabs.

Product Parameters of Shacman X6000 Cab Air Condition

NO Part.No Name Quantity
1 DZ16251841701 Air condition 1
2 Q67632 Clamp 8
3 DZ16251847116 Outer pipe 1
4 DZ16251847115 Inner pipe 1
5 DZ16251847201 Contro valve 1
6 DZ16251847114 Inner pipe 1
7 DZ16251847118 Outer pipe 1
8 DZ16251847907 Bracket 1
9 Q401B06 Washer 1
10 Q150B0620 Screw 1
11 DZ16251847113 Inner pipe 2
NO Part.No Name Quantity
1 DZ16251841701 Air condition 1
2 Q401B06 Washer 4
3 Q340B06 Hex nut 1
4 DZ16251847805 Low-voltage tube 1
5 DZ16251847802 High-voltage tube 1
6 DZ16251847906 Bracket 1
7 Q150B0620 Screw 2
 

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