- ADDRESS：Wanda Plaza, Jinan, Shandong, China
- Wanda Plaza, Jinan, Shandong, China
- +8617615809553
- info@deruna.com
Maintaining hydraulic system integrity is crucial for excavator performance, and the 860548526 Hydraulic Oil Return Filter provides essential protection for your valuable equipment. As a critical component within the XCMG Excavator Parts system, this filter plays a vital role in ensuring clean hydraulic oil returns to the reservoir after circulating through the system. Contaminated hydraulic fluid can cause significant damage to pumps, valves, cylinders, and other precision components, leading to costly repairs and extended downtime. The genuine XCMG 860548526 filter effectively captures wear particles and contaminants, preserving your hydraulic system’s efficiency and longevity.
Hydraulic Oil Return Filter
Фильтр возврата гидравлического масла
Filtro de Retorno de Aceite Hidráulico
Hydraulic systems in excavators operate under extreme pressures and demanding conditions, generating microscopic wear particles that can circulate throughout the system. The 860548526 Hydraulic Oil Return Filter is strategically positioned in the return line to capture these contaminants before the oil returns to the reservoir. This positioning allows the filter to protect the entire hydraulic system by preventing contaminated oil from being redistributed to critical components during the next operational cycle.
This XCMG genuine filter employs advanced filtration media designed to capture particles as small as 10 microns while maintaining optimal flow rates. The filter’s construction includes a robust housing that withstands system pressure spikes and temperature variations common in excavator operations. The bypass valve integrated into the 860548526 design ensures continuous hydraulic operation even when the filter reaches its capacity, preventing system damage while alerting operators to necessary maintenance.
The XCMG 860548526 Hydraulic Oil Return Filter is engineered with precision to meet the exacting requirements of modern hydraulic systems. Its construction incorporates high-grade materials specifically selected for durability and filtration efficiency. The filter element utilizes synthetic media with consistent pore structure, providing reliable particle capture throughout its service life without premature clogging or media migration.
One of the standout features of the 860548526 is its high dirt-holding capacity, which extends service intervals and reduces maintenance frequency. The filter’s design includes reinforced end caps and structural components that prevent collapse under high-flow conditions. The sealing system ensures a perfect fit within the filter head, preventing bypass and ensuring all return oil passes through the filtration media for maximum contaminant removal.
| Parameter | Specification |
|---|---|
| OEM Number | 860548526 |
| Product Name | Hydraulic Oil Return Filter |
| Brand | XCMG |
| Application | XCMG Excavators |
| Filtration Rating | 10 microns absolute |
| Maximum Flow Rate | Up to 100 L/min |
| Maximum Operating Pressure | 2.5 bar |
| Burst Pressure | 15 bar |
| Bypass Valve Setting | 1.5 bar |
| Operating Temperature | -20°C to 100°C |
| Filter Media | High-density cellulose with resin treatment |
Correct installation of the 860548526 Hydraulic Oil Return Filter is essential for optimal hydraulic system performance. Before installation, ensure the hydraulic system is depressurized and thoroughly clean the filter head and surrounding area to prevent contamination. Apply a thin film of clean hydraulic oil to the filter gasket before installation to ensure proper sealing and prevent damage during tightening.
Regular maintenance of the 860548526 is crucial for continuous hydraulic system protection. The recommended service interval typically ranges from 500 to 1000 operating hours, depending on operating conditions and hydraulic oil quality. Many XCMG excavators feature visual or electronic indicators that alert operators when filter replacement is necessary. Always replace the filter during hydraulic oil changes to ensure maximum protection for the new fluid and prevent cross-contamination.
The 860548526 Hydraulic Oil Return Filter is designed specifically for compatibility with multiple XCMG excavator models across different series and production years. This includes popular models from the XE series, such as the XE210, XE215, XE230, XE270, and XE370, as well as various models from the XC and XP series. The precise engineering ensures perfect fitment and optimal performance for each specific application.
While the 860548526 offers broad compatibility across the XCMG excavator range, it’s always recommended to verify the specific requirements for your equipment model and serial number. Using genuine XCMG hydraulic filters guarantees proper filtration performance and maintains your equipment’s warranty coverage. Cross-referencing with your equipment manual or consulting with authorized XCMG parts distributors can ensure you select the correct filter for your specific hydraulic system requirements.
Investing in high-quality hydraulic filtration like the 860548526 provides significant economic advantages throughout the equipment lifecycle. While the initial cost of genuine XCMG filters may be higher than aftermarket alternatives, the long-term savings are substantial. Proper hydraulic filtration extends component life, reduces unscheduled downtime, minimizes hydraulic oil consumption, and prevents costly repairs to pumps, valves, and cylinders.
The financial impact of inadequate hydraulic filtration is often underestimated. Component failures resulting from contaminated oil can cost thousands of dollars in parts and labor, not to mention the substantial revenue loss from equipment downtime during peak construction seasons. By comparison, the regular replacement of the 860548526 hydraulic filter represents a minimal preventive maintenance cost that delivers excellent return on investment through extended equipment life and reduced operational expenses.
Several indicators suggest your 860548526 Hydraulic Oil Return Filter requires replacement. The most obvious sign is the restriction indicator on your excavator’s dashboard, which illuminates when the filter reaches its maximum recommended restriction level. Performance issues such as slow hydraulic functions, reduced digging force, or increased operation temperatures can also indicate a clogged filter restricting oil flow.
Visual inspection during routine maintenance provides additional clues about filter condition. A heavily contaminated filter element will appear dark and saturated with particles. In severe cases, you might notice metallic particles indicating component wear within the hydraulic system. While following the manufacturer’s recommended service intervals is the best practice, being attentive to these warning signs can prevent more serious hydraulic system problems from developing.
Beyond protecting your hydraulic system, the XCMG 860548526 Hydraulic Oil Return Filter offers significant environmental benefits. By maintaining clean hydraulic oil, it helps prevent leaks caused by worn seals and damaged components. Proper filtration also extends hydraulic oil life, reducing waste oil generation and supporting environmental sustainability through reduced fluid consumption and disposal.
From an operational perspective, reliable hydraulic filtration translates to consistent equipment performance and predictable maintenance schedules. Equipment managers can plan filter replacements during scheduled maintenance downtime rather than dealing with unexpected hydraulic failures. The 860548526 plays a vital role in maximizing equipment availability and productivity, directly impacting project timelines and profitability through reliable hydraulic performance in demanding working conditions.
The 860548526 Hydraulic Oil Return Filter represents XCMG’s commitment to engineering excellence and hydraulic system protection. As a genuine OEM part, it undergoes rigorous testing to ensure it meets the specific requirements of XCMG excavator hydraulic systems. While aftermarket alternatives may appear similar, they often compromise on filtration efficiency, media quality, burst strength, or bypass valve accuracy.
Genuine XCMG hydraulic filters are manufactured to precise specifications using high-quality materials that deliver consistent performance throughout the service interval. The 860548526 is designed to handle the specific pressure conditions and contamination challenges of XCMG excavators, providing optimal protection that aftermarket filters cannot match. By choosing genuine XCMG parts, you protect your equipment investment and ensure reliable hydraulic performance in the most demanding working conditions.
The XCMG 860548526 Hydraulic Oil Return Filter is more than just a maintenance item—it’s an essential component for protecting your substantial hydraulic system investment. By ensuring clean oil returns to the reservoir, this genuine OEM part prevents premature wear, maintains optimal performance, and extends the operational life of your excavator’s hydraulic components. The advanced filtration technology and robust construction deliver reliable protection even in the most challenging environments.
Regular replacement of the 860548526 according to manufacturer recommendations is one of the most cost-effective maintenance practices for excavator owners and operators. The minimal investment in genuine XCMG hydraulic filtration pays substantial dividends through reduced repair costs, improved hydraulic efficiency, and maximized equipment availability. Trust the engineering excellence of XCMG to protect your hydraulic system with the 860548526 Hydraulic Oil Return Filter—the professional choice for reliability and performance in demanding excavation applications.
We are a first-class heavy duty vehicles and spare parts supplier in China. which covers from engine, gearbox, cab, axle assemblies to main assembly accessories, electrical parts and other chassis parts like brake, clutch and steering parts.
A PROFESSIONAL CHINA TRUCK AND SPARE PARTS SUPPLIER
@Copyright DERUNA
