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DZ96259230360 Clutch Oil Pipe: Premium Hydraulic Line for Shacman Trucks

PART NO.:
DZ96259230360
Part Name:
Clutch Oil Pipe
Russian Name:
Маслопровод сцепления

Experience superior clutch performance and reliability with our genuine Shacman truck parts, featuring the high-quality DZ96259230360 Clutch Oil Pipe. This essential hydraulic component ensures precise fluid transmission between the master cylinder and slave cylinder, delivering smooth clutch operation and optimal shifting performance. Engineered to withstand high pressure and extreme temperature conditions, the DZ96259230360 provides the durability and precision that professional fleet operators trust for their Shacman trucks in demanding transportation applications.

Clutch Oil Pipe DZ96259230360

Clutch Oil Pipe DZ96259230360

Маслопровод сцепления DZ96259230360

Маслопровод сцепления DZ96259230360

Tubería de Aceite del Embrague DZ96259230360

Tubería de Aceite del Embrague DZ96259230360

Key Features of DZ96259230360 Clutch Oil Pipe

High-pressure steel braided construction for maximum durability

Precision-formed fittings for leak-proof connections

Advanced synthetic rubber inner lining for fluid compatibility

Corrosion-resistant exterior coating for extended service life

Perfect compatibility with Shacman clutch hydraulic systems

Technical Specifications for DZ96259230360

Parameter Specification
OEM Number DZ96259230360
Product Name Clutch Oil Pipe
Brand SHACMAN
Material Steel Braided Hose
Inner Diameter 4.5 mm
Outer Diameter 12 mm
Length 850 mm
Working Pressure 250 Bar
Burst Pressure 1000 Bar
Temperature Range -40°C to +120°C

Advanced Engineering Design

The DZ96259230360 Clutch Oil Pipe incorporates sophisticated engineering principles to deliver exceptional performance in demanding hydraulic applications. Manufactured with high-quality steel braided construction and precision-formed brass fittings, this pipe ensures reliable fluid transmission under extreme pressure conditions. The multi-layer design features a synthetic rubber inner tube, steel wire reinforcement, and protective outer cover that work together to provide maximum durability and flexibility.

The precision-engineered fittings guarantee perfect sealing with both master and slave cylinders, eliminating fluid leakage and maintaining consistent hydraulic pressure. The corrosion-resistant exterior coating protects against environmental factors including moisture, road salt, and chemical exposure. These advanced features distinguish the DZ96259230360 from conventional clutch pipes in the market, ensuring reliable clutch operation in all conditions.

Installation and Application Guidelines

Compatible with Shacman truck models including F2000, F3000, M3000 series

Connects clutch master cylinder to slave cylinder

Recommended torque for fittings: 25-30 Nm

Professional installation and system bleeding required

Proper installation of the DZ96259230360 requires careful attention to routing and connection procedures. The pipe should be routed according to manufacturer specifications, avoiding sharp bends and contact with hot or moving components. Ensure all fittings are clean and properly seated before tightening to the specified torque. After installation, the hydraulic system must be thoroughly bled to remove air bubbles and ensure proper clutch operation. Regular inspection of the pipe and connections is recommended during routine maintenance intervals.

Performance Under Extreme Conditions

The DZ96259230360 Clutch Oil Pipe demonstrates exceptional performance across diverse operating environments and temperature conditions. The steel braided construction maintains structural integrity under extreme pressure fluctuations and mechanical stress, while the synthetic rubber inner lining remains flexible across the entire operating temperature range. The corrosion-resistant exterior ensures long-term protection against environmental factors, maintaining performance integrity in both arctic cold and desert heat conditions.

In high-vibration applications, the pipe’s flexible design and secure fittings prevent fatigue failure and maintain hydraulic integrity. The material composition ensures compatibility with various clutch fluids and maintains resistance to fluid degradation over time. These characteristics make the DZ96259230360 particularly suitable for demanding commercial vehicle operations across various climate and road conditions.

Durability and Maintenance Advantages

The construction quality of the DZ96259230360 ensures exceptional service life under continuous heavy-duty operation. The steel braided reinforcement provides excellent resistance to pressure surges, abrasion, and mechanical damage, while the synthetic rubber inner tube maintains flexibility and fluid compatibility. The precision fittings ensure leak-proof connections that withstand vibration and thermal cycling without compromising performance.

Regular maintenance intervals should include visual inspections for abrasion, corrosion, and fitting integrity. The pipe’s robust construction typically requires minimal maintenance beyond routine inspections and occasional system bleeding. Properly installed and maintained, the DZ96259230360 can achieve service life matching the vehicle clutch system in typical commercial vehicle applications.

Quality Assurance and Testing Standards

Every DZ96259230360 Clutch Oil Pipe undergoes comprehensive quality testing to ensure it meets international standards for hydraulic components. Testing procedures include dimensional verification, pressure testing, burst pressure validation, temperature cycling, and vibration resistance evaluation. Each production batch undergoes statistical process control to maintain consistent quality across all units.

The manufacturing facility maintains ISO 9001 certification, ensuring strict adherence to quality management systems. Advanced inspection equipment verifies critical dimensions and fitting integrity, while performance testing validates hydraulic properties under simulated operating conditions. These rigorous quality control measures guarantee that every DZ96259230360 delivers reliable performance in demanding Shacman truck applications.

Comparative Performance Advantages

Superior Pressure Rating

The DZ96259230360 features steel braided construction that provides 50% higher working pressure compared to standard rubber hoses.

Enhanced Durability

Advanced construction extends service life by 70% compared to conventional clutch pipes.

Precision Fittings

CNC-machined brass fittings ensure perfect sealing and eliminate fluid leakage issues.

Operational Efficiency Benefits

The precision engineering of the DZ96259230360 translates directly into operational advantages for fleet operators. The reliable hydraulic performance ensures consistent clutch operation, reducing gear shifting issues and transmission maintenance requirements. The extended service life decreases replacement frequency, while the consistent quality ensures predictable performance across all vehicle applications. The optimized design facilitates easier installation and reduces maintenance time.

The corrosion-resistant properties minimize the risk of hydraulic failure, preventing expensive clutch system damage and vehicle downtime. The precise fittings ensure proper fluid transmission, contributing to overall vehicle drivability, reduced clutch wear, and improved fuel efficiency. These cumulative advantages significantly impact the total cost of ownership for commercial vehicle operations.

Industry Applications and Compatibility

The DZ96259230360 Clutch Oil Pipe serves critical functions across multiple Shacman commercial vehicle models and transmission configurations. Primary applications include hydraulic clutch systems for manual transmissions in various truck models and configurations. The pipe’s versatile design accommodates different routing requirements and space constraints in Shacman vehicles, ensuring broad compatibility across the product range.

The robust construction makes the DZ96259230360 suitable for construction, mining, logistics, and specialized transportation applications where vehicles face extreme operating conditions and heavy usage. Compatibility with various Shacman models ensures reliable performance across different vocational uses, from highway transport to demanding off-road operations and heavy-duty hauling applications.

Technical Innovation and Design Features

Advanced engineering principles distinguish the DZ96259230360 from conventional clutch pipes. The multi-layer construction incorporates high-quality materials specifically selected for hydraulic applications. The steel braided reinforcement provides exceptional burst pressure resistance while maintaining flexibility for easy installation and vibration absorption. The synthetic rubber inner tube is formulated for excellent compatibility with various brake and clutch fluids.

The manufacturing process includes precision crimping of fittings that creates permanent, leak-proof connections without compromising hose integrity. The exterior coating utilizes advanced polymer materials that provide superior abrasion resistance and environmental protection. These design innovations collectively contribute to the pipe’s reputation for reliability in the most demanding commercial vehicle applications.

Environmental and Sustainability Considerations

Manufacturing processes for the DZ96259230360 prioritize environmental responsibility through efficient material usage and energy conservation. The extended service life reduces replacement frequency, minimizing the environmental impact associated with manufacturing and transportation of replacement components. The pipe materials comply with international environmental regulations, including restrictions on hazardous substances.

The reliable sealing performance prevents hydraulic fluid leakage, reducing environmental contamination and preserving natural resources. At end of service life, the metal components can be fully recycled, while the rubber materials can be processed for energy recovery. These environmental considerations align with modern sustainability practices in commercial transportation.

Reliability You Can Depend On

The DZ96259230360 Clutch Oil Pipe represents the culmination of precision engineering, advanced materials science, and rigorous quality control. As a critical hydraulic component for Shacman trucks, it delivers the performance and reliability that professional drivers and fleet managers require for successful operations. The pipe’s proven track record in demanding applications underscores its reliability and value proposition.

With OEM specification compliance, robust construction, and optimized performance characteristics, the DZ96259230360 provides an ideal solution for maintenance, repair, and performance enhancement of commercial vehicle clutch systems. This high-quality clutch oil pipe continues to establish industry benchmarks for quality and reliability in heavy-duty transportation components, ensuring your Shacman truck operates smoothly, efficiently, and reliably throughout its service life.

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