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Enhance Your SHACMAN Truck Suspension with the DZ912595200381 Bogi Bushing Assembly

PART NO.:
DZ912595200381
Part Name:
Bogi Bushing Assembly
Russian Name:
Узел втулки тележки

The DZ912595200381 Bogi Bushing Assembly represents the pinnacle of suspension engineering in commercial vehicle applications, providing comprehensive performance and durability for heavy-duty bogie systems. As a premium component among Shacman truck parts, this complete assembly solution ensures optimal suspension performance and extended service life in the most demanding operating conditions. With OEM designation DZ912595200381, this integrated bogie bushing assembly delivers exceptional reliability and precision engineering for SHACMAN vehicle suspension systems, maintaining perfect alignment and load distribution while ensuring superior ride quality and operational efficiency across various terrain challenges and payload requirements.

Bogi Bushing Assembly
Bogi Bushing Assembly
Сборка втулки тележки
Сборка втулки тележки
Conjunto del Buje del Bogie
Conjunto del Buje del Bogie

Advanced Engineering Features of DZ912595200381 Bogi Bushing Assembly

The DZ912595200381 Bogi Bushing Assembly incorporates sophisticated engineering features that ensure optimal performance in demanding commercial vehicle suspension applications. This complete assembly features precision-machined components with advanced material technology that provides exceptional durability and reliable operation under extreme load conditions. The assembly’s comprehensive design includes integrated sealing systems, high-strength bushing materials, and precision mounting interfaces engineered to withstand rigorous operational demands and environmental challenges.

  • Complete pre-assembled unit for simplified installation
  • High-strength steel construction for maximum load capacity
  • Precision-machined interfaces for perfect alignment
  • Integrated sealing system for comprehensive protection
  • Advanced bushing material for superior vibration dampening

Technical Specifications for DZ912595200381

The following table provides comprehensive technical specifications for the DZ912595200381 Bogi Bushing Assembly. These detailed parameters ensure proper compatibility and optimal performance when installed in SHACMAN commercial vehicle bogie systems. This complete assembly is manufactured to meet original equipment standards, guaranteeing reliable operation in various suspension applications and demanding operating conditions.

Parameter Specification
OEM Number DZ912595200381
Product Name Bogi Bushing Assembly
Brand SHACMAN
Assembly Type Complete Bogi Bushing Unit
Outer Diameter 120 mm
Inner Diameter 80 mm
Total Length 150 mm
Material Composition Steel & Rubber Composite
Load Capacity 8,500 kg
Temperature Range -40°C to 120°C

Performance Advantages of DZ912595200381 Bogi Bushing Assembly

The DZ912595200381 Bogi Bushing Assembly delivers exceptional performance benefits for SHACMAN truck operators and maintenance teams. Its complete assembly design ensures perfect component compatibility and optimal performance right from installation, significantly reducing setup time and potential installation errors. The precision-engineered components work in perfect harmony to provide superior vibration dampening, excellent load distribution, and reliable operation under the most challenging conditions.

This comprehensive bogie bushing assembly’s sophisticated engineering includes pre-calibrated components that maintain optimal alignment and performance throughout the service life. The integrated sealing system provides complete protection against contaminant ingress, while the high-strength materials ensure durability and longevity. These performance characteristics make the DZ912595200381 an essential solution for maintaining bogie system integrity and vehicle operational reliability in commercial transportation applications.

Applications and Vehicle Compatibility

The DZ912595200381 Bogi Bushing Assembly is specifically designed for heavy-duty applications in various SHACMAN truck models requiring complete bogie suspension solutions. It serves as a critical component in multi-axle bogie systems, heavy-duty suspension configurations, and commercial vehicle chassis where comprehensive performance and reliability are essential for operational efficiency and safety.

This complete assembly unit is compatible with multiple SHACMAN commercial vehicle series, including heavy-duty trucks and specialized models with standard bogie suspension configurations. The DZ912595200381 is engineered to meet the exact specifications of original equipment components, ensuring perfect fitment and optimal performance in demanding suspension applications. Before installation, always verify compatibility with your specific vehicle model, bogie type, and operating requirements to guarantee proper performance and long-term reliability.

Professional Installation Guidelines

Proper installation of the DZ912595200381 Bogi Bushing Assembly is crucial for achieving optimal performance and maximum service life. Begin by thoroughly cleaning the bogie mounting surfaces and inspecting all related components for any signs of wear or damage. Ensure the work area is clean and free from contaminants that could compromise the assembly’s performance.

Carefully position the complete assembly in the bogie system, following manufacturer specifications for alignment and orientation. Use appropriate installation tools and techniques to ensure even pressure distribution during the installation process. Torque all fasteners to the recommended specifications using a calibrated torque wrench. The pre-assembled nature of the DZ912595200381 significantly simplifies the installation process while ensuring perfect component alignment and performance.

Durability and Service Life Expectations

The DZ912595200381 Bogi Bushing Assembly is engineered for exceptional durability and reliable performance throughout its service life in demanding commercial vehicle applications. The high-quality materials and precision manufacturing ensure consistent performance under varying operating conditions and load scenarios. The comprehensive design incorporates advanced wear-resistant materials that provide excellent longevity and reliability.

These advanced features combine to create a bogie bushing assembly capable of withstanding the rigorous demands of heavy-duty truck operations. The robust construction ensures consistent performance even under extreme vibration conditions, heavy loads, and continuous operational stress. When properly installed and maintained, the DZ912595200381 can provide reliable service throughout extended maintenance intervals, making it a cost-effective choice for fleet operators.

Maintenance and Inspection Protocols

Regular maintenance and inspection are essential for maximizing the performance and service life provided by the DZ912595200381 Bogi Bushing Assembly. Establish a consistent inspection schedule based on your vehicle’s operating conditions, mileage accumulation, and manufacturer recommendations. For vehicles operating in severe conditions or high-mileage applications, more frequent inspections may be necessary to ensure optimal performance.

During routine maintenance, carefully inspect the complete assembly for any signs of wear, damage, or performance degradation. Check for proper alignment, secure mounting, and any evidence of component stress. Monitor suspension performance for any unusual characteristics that might indicate assembly issues requiring attention. The integrated design of the DZ912595200381 simplifies maintenance procedures while ensuring comprehensive system performance.

Functional Importance in Suspension Systems

The DZ912595200381 Bogi Bushing Assembly plays a critical role in the proper operation and performance of commercial vehicle suspension systems. It provides essential support, alignment, and vibration dampening functions that are vital for vehicle stability, ride quality, and overall operational safety. The complete assembly ensures perfect coordination between all bogie components, maintaining optimal suspension geometry under various load conditions.

Effective assembly performance directly contributes to reduced maintenance costs, improved vehicle handling, and enhanced operational reliability. The DZ912595200381’s precision engineering ensures optimal performance under various operating conditions, supporting overall vehicle efficiency and driver comfort. Its reliable operation is crucial for preventing suspension system failures and avoiding costly downtime in commercial transportation operations.

Quality Assurance and Manufacturing Standards

Every DZ912595200381 Bogi Bushing Assembly undergoes rigorous quality assurance procedures throughout the manufacturing process. SHACMAN employs advanced production technologies and strict quality control measures to ensure each assembly meets precise dimensional tolerances and performance specifications. The manufacturing process includes multiple inspection stages to verify material quality, component accuracy, and functional performance.

Each assembly component is tested for proper fitment, material integrity, and performance characteristics before final assembly. The completed DZ912595200381 assemblies undergo comprehensive testing that includes load capacity evaluation, durability assessment, and performance verification under simulated operating conditions. This commitment to quality assurance guarantees that each assembly delivers reliable performance that meets SHACMAN’s exacting standards for original equipment components.

Why Choose Genuine SHACMAN Suspension Assemblies

Selecting genuine SHACMAN suspension assemblies like the DZ912595200381 ensures perfect compatibility, reliable performance, and optimal system protection that aftermarket alternatives cannot guarantee. Original equipment complete assemblies are engineered to exact specifications, ensuring proper fitment and performance in SHACMAN vehicle applications. Genuine components undergo rigorous testing and quality control procedures that aftermarket parts may not match.

SHACMAN’s commitment to quality means that genuine suspension assemblies are backed by manufacturer support and warranty coverage, providing assurance for vehicle operators. The use of authentic complete assemblies helps maintain vehicle performance and ensures consistent reliability standards. Choosing genuine SHACMAN suspension assemblies is an investment in vehicle reliability, reduced maintenance costs, and operational efficiency for commercial transportation operations.

Troubleshooting Common Assembly Issues

Understanding common bogie bushing assembly issues can help operators identify problems early and take appropriate corrective actions. Symptoms of assembly problems include unusual suspension noises, irregular tire wear patterns, handling instability, or visible component misalignment. Any signs of premature wear, component looseness, or performance degradation may indicate issues requiring attention with the DZ912595200381 assembly.

If assembly performance issues occur, conduct a thorough inspection of the entire suspension system, including related components and mounting interfaces. Address any underlying issues such as improper installation, damaged mounting surfaces, or incorrect alignment that could have contributed to performance issues. The DZ912595200381’s robust design minimizes these issues when properly installed and maintained according to manufacturer specifications.

Assembly Reliability and System Benefits

The DZ912595200381 Bogi Bushing Assembly provides significant performance benefits through its precision manufacturing and optimized design. The complete assembly approach ensures perfect component compatibility while the high-quality materials maintain structural integrity under various operating conditions. The integrated design provides comprehensive performance that individual components cannot achieve separately.

These sophisticated features work together to provide dependable suspension performance that enhances vehicle stability, ride quality, and operational efficiency. By ensuring perfect component coordination and optimal performance, the complete assembly helps maintain suspension system integrity and enhances overall vehicle reliability. The durable construction also contributes to extended service intervals and reduced maintenance requirements in commercial vehicle operations.

Material Technology and Manufacturing Innovation

The DZ912595200381 Bogi Bushing Assembly incorporates advanced material technology and manufacturing processes that represent the latest innovations in suspension component design. The composite material selection provides optimal strength-to-weight ratio, vibration dampening characteristics, and durability in demanding commercial vehicle operations. The precision manufacturing processes ensure exact dimensional accuracy and reliable performance for optimal suspension effectiveness.

Advanced manufacturing technology and quality control systems guarantee consistent product quality across all production batches. SHACMAN’s continuous improvement in suspension component technology ensures consistent quality and performance, resulting in improved reliability and extended service capability compared to conventional assembly designs.

Operational Efficiency and Performance Benefits

The DZ912595200381 Bogi Bushing Assembly contributes to operational efficiency through its superior performance characteristics and extended service life. The optimized design reduces suspension friction and improves energy transfer efficiency, contributing to better fuel economy and reduced operating costs. The extended service life and reliable performance minimize downtime and maintenance expenses throughout the vehicle’s operational life.

Proper suspension system maintenance with quality complete assemblies supports efficient vehicle operation and helps maintain optimal handling characteristics by ensuring proper alignment and component performance. The assembly’s design considers both performance requirements and economic efficiency, making the DZ912595200381 a valuable investment for commercial vehicle operations focused on reducing total cost of ownership and enhancing operational profitability.

Cost Benefits and Value Proposition

The DZ912595200381 Bogi Bushing Assembly offers significant operational cost benefits through its reliable performance and extended service life. The high-quality materials and precision manufacturing ensure consistent performance that reduces the frequency of replacement and associated labor costs. By preventing suspension misalignment and component wear, the assembly helps avoid costly repairs and extends the service life of other suspension system components.

The prevention of suspension system failures avoids expensive roadside repairs and vehicle downtime. These factors combine to deliver excellent value for fleet operators, making the DZ912595200381 a smart investment for maintaining vehicle performance and reducing total operating costs in commercial transportation applications.

Conclusion: Superior Suspension Performance with DZ912595200381

The DZ912595200381 Bogi Bushing Assembly represents SHACMAN’s dedication to quality, reliability, and performance in vehicle component engineering. Its precision construction, durable materials, and advanced design features make it an excellent choice for complete bogie suspension applications in SHACMAN trucks. By choosing this genuine SHACMAN component, operators ensure their vehicles maintain optimal suspension performance and operational reliability.

The complete assembly’s quality construction and exact specifications guarantee consistent performance and effective system protection. Investing in the DZ912595200381 means investing in the long-term reliability and efficiency of your truck’s suspension systems. For SHACMAN vehicle owners seeking to maintain their equipment to the highest standards, this bogie bushing assembly is the ideal solution for reliable performance and optimal vehicle operation in demanding commercial applications.

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