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BY612600070160S Hex Plug: The Essential Sealing Solution for SHACMAN Engine and Gearbox Integrity

PART NO.:
BY612600070160S
Part Name:
Hex Plug
Russian Name:
Шестигранная заглушка

Discover the BY612600070160S Hex Plug, a fundamental yet critical sealing component designed for precision closure of threaded ports in SHACMAN truck engines, gearboxes, and axles. This genuine OEM plug, identified by the part number BY612600070160S, serves as a reliable barrier against fluid leaks and contamination. For reliable performance and durability, always source authentic Shacman truck parts like this one.

Its simple yet robust design is engineered to withstand high pressure, temperature fluctuations, and vibration while maintaining a perfect seal. The BY612600070160S is manufactured to exact SHACMAN specifications, ensuring correct thread pitch, diameter, and material compatibility for its designated application. Using the correct hex plug during assembly, maintenance, or repair is essential for preventing oil, coolant, or hydraulic fluid loss, safeguarding system pressure, and ensuring the long-term reliability of your vehicle’s critical drivetrain and engine components.

Hex Plug

Hex Plug

Key Features of BY612600070160S Hex Plug

Precision-Machined Threads: The BY612600070160S features accurately cut, high-quality threads that ensure a smooth, secure engagement with the parent component, preventing cross-threading and providing a leak-proof seal without damaging the port.

Durable Steel Construction: Manufactured from high-grade carbon or alloy steel, this hex plug offers superior strength and resistance to deformation, allowing it to withstand high torque values and system pressures without stripping or failing.

Integrated Sealing Surface Design: Designed with a precise machined face or an integrated sealing washer (conical seat or copper washer) that compresses evenly to create a reliable, pressure-tight seal against fluids and gases.

Corrosion-Resistant Finish: Often treated with a protective coating such as zinc plating, black oxide, or phosphate to resist rust and corrosion from exposure to oils, coolants, and environmental elements, ensuring easy removal during future service.

Technical Specifications & Parameters

The table below details the critical technical specifications for the BY612600070160S Hex Plug. This data is essential for verifying correct fitment and sealing performance within your SHACMAN vehicle’s various systems.

Parameter Value / Description
OEM Part Number BY612600070160S
Product Name Hex Plug
Brand SHACMAN
Primary Material Carbon Steel or Alloy Steel
Thread Specification Metric Fine or Metric Coarse (e.g., M12x1.5, M16x1.5)
Head Type Hex Head (Allen Key) or Hex Flange
Head Size (Across Flats) e.g., 8mm, 10mm, 12mm, 14mm
Sealing Method Metal-to-Metal Cone Seat, Integrated Washer, or Requires Separate Seal
Surface Finish / Coating Zinc Plated, Black Oxide, or Phosphate
Torque Specification Varies by size and application (Critical for proper sealing)
Pressure Rating Designed for system pressures in engine, gearbox, or axle applications
Compatible SHACMAN Models Widely used across F2000, F3000, M3000, X3000 series for engine blocks, gearboxes, differentials, and hydraulic ports

Always verify BY612600070160S compatibility using the thread size and application location from your vehicle’s parts manual or by consulting an authorized SHACMAN dealer.

Primary Applications and System Function

The BY612600070160S Hex Plug is a versatile sealing component used throughout a SHACMAN truck. Common applications include sealing threaded inspection holes, drain ports, pressure test ports, and unused casting cores in engine blocks, cylinder heads, gearboxes, transfer cases, and axle differentials.

Its primary function is to provide a robust, leak-proof closure for these ports, containing critical fluids such as engine oil, transmission fluid, coolant, or hydraulic oil. By maintaining system integrity, it prevents fluid loss that could lead to component failure, environmental contamination, and safety hazards.

In engine applications, the BY612600070160S might seal core holes used during the casting process. In gearboxes and axles, it often serves as a drain or fill plug. Its correct installation is vital for maintaining proper fluid levels and system pressure.

A properly torqued BY612600070160S plug also prevents the ingress of dirt, water, and other contaminants that could degrade fluid quality and accelerate wear on internal components like bearings and gears.

For technicians, using the correct OEM plug ensures a perfect thread match and reliable seal, eliminating the risk of stripped threads or leaks that can occur with generic hardware. It is a small part with a significant impact on overall system reliability.

Installation Guide & Maintenance Best Practices

Installation & Replacement Procedure

1. Ensure the system is depressurized and the fluid level is below the plug location. For drain plugs, fully drain the fluid into a suitable container.

2. Clean the area around the plug thoroughly to prevent debris from entering the system upon removal.

3. Select the correct size hex key or socket that fits snugly into the BY612600070160S plug head to avoid rounding the edges.

4. Apply steady, even pressure to break the plug loose. If resistant, use penetrating oil and allow it to soak before attempting again.

5. Inspect the threads on both the removed plug and the port for damage, wear, or contamination. Clean the threads in the port with a thread chaser or brush.

6. If the plug uses a separate sealing washer (copper, aluminum, or composite), replace it with a new one. Some BY612600070160S plugs have integrated seals.

7. Install the new or cleaned plug by hand to ensure proper thread alignment, then torque it to the manufacturer’s specification using a torque wrench. Do not overtighten.

Maintenance and Inspection

• During routine fluid changes or inspections, check all accessible BY612600070160S plugs for signs of seepage, corrosion, or physical damage.

• Always use a new sealing washer when reinstalling a drain or fill plug to ensure a leak-free seal. Reusing old, crushed washers is a common cause of leaks.

• Apply the correct torque. Overtightening can strip threads in the softer parent material (e.g., aluminum housing), leading to costly repairs.

• Keep the hex socket clean and free of debris to ensure a good grip and prevent rounding of the plug head, which makes future removal difficult.

• If a plug is difficult to remove, avoid excessive force. Investigate the cause, which may be cross-threading, corrosion, or improper previous installation.

• Maintain a record of when drain plugs were removed and reinstalled as part of your vehicle’s service history.

Thread cleanliness and correct torque are the two most critical factors for the successful installation of the BY612600070160S. Never use sealants like Teflon tape unless explicitly specified by SHACMAN for the application.

Why Genuine SHACMAN BY612600070160S is Superior

The genuine BY612600070160S Hex Plug is manufactured to exact thread dimensional standards (pitch, diameter, tolerance) specified by SHACMAN. This guarantees a perfect fit with the factory-tapped ports, eliminating the risk of thread galling or cross-threading.

Aftermarket plugs may have slightly off-spec threads, inferior metal quality, or incorrect hardness. This can lead to difficult installation, stripped threads, or a plug that shears under torque, causing major repair headaches and downtime.

The material and coating on the OEM BY612600070160S are selected for compatibility with the fluids and operating temperatures of its specific application, ensuring long-term corrosion resistance and reliable sealing performance.

Using the genuine part provides confidence that the plug will perform as a reliable seal and can be removed during future service without breaking. It is a low-cost component that protects against high-cost repairs to damaged threaded housings.

Professional Feedback and Field Performance

SHACMAN workshop technicians value the consistency and reliability of the genuine BY612600070160S. Its precise threads make installation smooth and predictable, reducing the time spent on what should be a simple task.

Fleet maintenance managers report that using OEM plugs like the BY612600070160S during services eliminates one of the most common sources of post-service leaks—improperly sealing drain and fill plugs—thereby improving workshop efficiency and vehicle readiness.

Operators appreciate the peace of mind that comes from knowing critical fluid systems are properly sealed, especially when operating in remote areas where a small leak can lead to a major breakdown.

The component is recognized for its durability, often being reused multiple times over the vehicle’s life when installed with care and new sealing washers, demonstrating its quality construction.

Environmental and Safety Considerations

A properly sealed BY612600070160S Hex Plug prevents leaks of engine oil, gear oil, and other fluids, directly preventing soil and groundwater contamination, which is a significant environmental concern.

By ensuring fluid containment, it helps maintain optimal fluid levels within systems, which is essential for efficient operation, reduced wear, and lower overall environmental impact from resource consumption and waste.

Preventing fluid leaks also eliminates safety hazards such as slippery surfaces in workshops or on roadways, reducing the risk of slips, falls, and fires.

The use of durable, long-lasting genuine parts reduces the frequency of replacement and the associated waste stream, contributing to more sustainable maintenance practices.

Quality Assurance and Warranty Coverage

Each BY612600070160S plug is subject to quality control checks for dimensional accuracy, thread integrity, surface finish, and material hardness to ensure it meets SHACMAN’s stringent standards.

As a genuine SHACMAN component, the BY612600070160S is covered by the manufacturer’s warranty against defects in materials and workmanship, providing assurance of its quality and fitness for purpose.

Purchasing from authorized channels guarantees you receive an authentic part with the correct specifications, protecting you from the risks associated with counterfeit or substandard hardware.

The consistent quality allows for reliable and repeatable service procedures, which is crucial for maintaining repair standards across a fleet or workshop.

Long-Term Value and Cost Efficiency

The genuine BY612600070160S represents a minimal investment that protects against disproportionately high repair costs. Stripping a thread in an engine block or transmission case due to an inferior plug can cost thousands to repair.

Its reliability prevents fluid leaks that can lead to component damage, unnecessary fluid top-ups, and environmental fines, all of which add significant operational costs.

Using the correct OEM plug the first time eliminates wasted time and materials associated with diagnosing and repairing leaks caused by poorly sealing aftermarket parts.

For fleet operations, standardizing on genuine plugs ensures consistent service outcomes, reduces vehicle downtime, and protects the longevity of expensive major assemblies.

Precise Model Compatibility and Fitment Details

The BY612600070160S Hex Plug is not a universal part. Its compatibility is defined by specific thread dimensions (diameter, pitch, thread length) and the application (e.g., engine oil gallery plug, gearbox drain plug).

Using the exact OEM number BY612600070160S is crucial. A plug with the wrong thread pitch, even if the diameter seems correct, will not seal properly and can damage the port threads, leading to leaks and costly repairs.

Always confirm fitment by referencing the specific location and thread size from your vehicle’s service manual or parts catalog. Using the Vehicle Identification Number (VIN) is the most reliable method to ensure you get the correct plug for your specific SHACMAN model and build date.

The engineering behind the BY612600070160S ensures it matches the thread profile and material of the housing it is designed for, providing a secure and durable seal that generic hardware store plugs cannot guarantee.

Seal with Confidence Using BY612600070160S

The BY612600070160S Hex Plug is a small but vital component in maintaining the sealed integrity of your SHACMAN truck’s fluid systems. Its role in preventing leaks and contamination is fundamental to reliable operation.

Choosing the genuine BY612600070160S is an investment in precision, durability, and preventative maintenance. Trust SHACMAN’s OEM engineering for a perfect fit and a reliable seal every time.

Equip your next service or repair with confidence. Select the authentic BY612600070160S Hex Plug to ensure leak-free performance, protect your vehicle’s major components, and guarantee peace of mind on the road.

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