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Protect Your Brake System: OEM A249900000825 SANY Genuine Low Air Pressure Alarm

PART NO.:
A249900000825
Part Name:
Low Air Pressure Alarm
Russian Name:
Сигнализация низкого давления воздуха

The safety of a heavy-duty SANY truck is directly linked to the health of its air brake system. A critical early warning sentinel in this system is the genuine SANY parts, specifically the Low Air Pressure Alarm with OEM number A249900000825. This essential safety device continuously monitors the pressure in the primary air reservoir and activates a loud, unmistakable warning—both audible and visual—when pressure drops below a pre-set safe threshold, typically around 60 PSI. The OEM A249900000825 alarm is engineered for reliability, providing the driver with crucial time to react and address the issue before braking efficiency is compromised.

Low Air Pressure Alarm

Low Air Pressure Alarm

Сигнализатор низкого давления воздуха

Сигнализатор низкого давления воздуха

Alarma de Baja Presión de Aire

Alarma de Baja Presión de Aire

Core Features of SANY Low Air Pressure Alarm A249900000825

The SANY Low Air Pressure Alarm, identified by OEM number A249900000825, is a precision-engineered safety device designed for unwavering reliability. It integrates robust components to deliver clear, timely warnings, ensuring the driver is never caught unaware of a developing air system issue.

High-Volume Audible Alert

Equipped with a powerful piezoelectric or electromechanical buzzer, the alarm produces a loud, piercing sound (exceeding 85 dB) that is clearly audible over normal engine and road noise, ensuring the warning cannot be missed.

Dual Visual Warning Indicator

A bright, dashboard-mounted warning light (usually red or amber) illuminates simultaneously with the audible alarm. This provides a redundant visual cue, critical for noisy environments or drivers with hearing impairments.

Precision Pressure Sensing Switch

At the heart of the unit is a calibrated, snap-action pressure switch. This robust component reliably triggers the alarm at the exact pre-set pressure threshold (e.g., 60 PSI ± 5 PSI), with excellent repeatability and resistance to vibration.

These features make the SANY Low Air Pressure Alarm OEM A249900000825 a vital and dependable component. Its fail-safe design ensures that the driver receives an unambiguous warning long before air pressure reaches a level that could impair brake function.

Technical Specifications for OEM A249900000825

The following table details the key technical specifications for the SANY Low Air Pressure Alarm. These parameters define its operational characteristics and compatibility.

Parameter Specification
OEM Part Number A249900000825
Product Name Low Air Pressure Alarm
Brand SANY
Alarm Activation Pressure 60 PSI (4.1 Bar) ± 5 PSI
Operating Voltage 24V DC
Sound Output ≥ 85 dB(A) at 1 meter
Switch Type Normally Open (Closes to activate alarm)
Electrical Connection 2-pin blade connector
Body Material Thermoplastic (Housing) / Brass (Switch)
Compatible Models SANY Trucks with Air Brake Systems

This specification table confirms the precise engineering of the SANY OEM A249900000825. Always verify compatibility with your vehicle’s electrical system and pressure ranges.

How the Low Air Pressure Alarm Operates

The SANY Low Air Pressure Alarm (OEM A249900000825) is a simple yet brilliant safety device. Its operation is based on direct mechanical sensing of air pressure, making it highly reliable without dependence on complex electronic control units.

Step 1: Pressure Monitoring

The alarm is connected via a small air line to the primary or secondary air reservoir. The internal pressure-sensing switch is constantly exposed to this system pressure. A diaphragm or piston inside the switch moves according to the applied pressure.

Step 2: Threshold Activation

Under normal operating pressure (above 60-65 PSI), the switch remains in the “open” position, and the circuit to the alarm buzzer and light is incomplete. When pressure falls to the critical set point, the diaphragm movement causes the switch contacts to close.

Step 3: Warning Signal Generation

Closing the switch completes the 24V circuit. This immediately powers the integrated buzzer, generating a loud, continuous tone, and illuminates the dashboard warning lamp. The alarm will remain active until system pressure is restored above the switch’s reset point (which is slightly higher than the activation point).

This direct-acting design ensures that the alarm functions independently of other vehicle systems. Even in the event of an electrical fault elsewhere, as long as the alarm has power, it will activate based solely on air pressure, providing a truly fail-safe warning mechanism.

Installation, Testing, and Troubleshooting

Proper installation and regular functional testing of the SANY Low Air Pressure Alarm (OEM A249900000825) are essential to ensure it performs its lifesaving role when needed.

Installation Guidelines

  • Locate the pre-existing port on the primary air reservoir or the dedicated tee fitting in the air line. Ensure the system is fully depressurized.
  • Apply a small amount of thread sealant (appropriate for air systems) to the alarm’s male threads and screw it in firmly by hand, then tighten with a wrench—avoid over-torquing.
  • Connect the two-wire electrical harness to the alarm’s blade terminals. The circuit is not polarity-sensitive. Secure the wiring away from heat sources and moving parts.
  • After installation, perform a full system test as described below.

Functional Testing Procedure

  • Daily/Pre-Trip Test: With the engine off, key in the “on” position, and air pressure at zero, the alarm should be sounding. This is a “bulb check” proving the buzzer, light, and electrical circuit are functional.
  • System Build-Up Test: Start the engine. The alarm should sound until system pressure rises above the activation threshold (approx. 60 PSI), then stop abruptly. This confirms the pressure switch is working correctly.
  • Manual Trigger Test: While the system is pressurized, carefully bleed air from a drain valve to slowly lower the pressure. Observe the dash gauge; the alarm should activate at or near 60 PSI.

If the alarm fails any of these tests, inspect connections and wiring. If the issue persists, replace the unit with a genuine SANY A249900000825.

Never disable or bypass a low air pressure alarm. It is a legal requirement and a critical safety feature. A malfunctioning alarm must be repaired or replaced immediately.

Key Benefits and Regulatory Importance

The SANY Low Air Pressure Alarm OEM A249900000825 provides indispensable safety, compliance, and operational advantages for commercial vehicle operators.

Prevents Catastrophic Brake Failure

By providing an early warning of air loss from leaks, compressor failure, or excessive demand, the alarm gives the driver precious time to safely maneuver the vehicle off the road and apply parking brakes before the service brakes become inoperative.

Mandatory Regulatory Compliance

This device is a legally required component on all commercial vehicles with air brakes in most jurisdictions (e.g., FMVSS 121, CMVSS 121). Using the certified genuine SANY part ensures compliance during roadside inspections, avoiding fines and out-of-service orders.

Essential for All Air-Braked Vehicles

This alarm is used on every SANY truck, mixer, dump truck, tractor, and trailer equipped with air brakes. Its function is universal and critical, regardless of the vehicle’s specific vocation or load capacity.

Therefore, the SANY Low Air Pressure Alarm is not an optional accessory but a fundamental safety system component. The genuine part number A249900000825 is designed to meet the exact electrical, pressure, and durability specifications of SANY vehicles. Aftermarket alternatives may have different activation points, lower sound output, or inferior construction that could fail prematurely or not meet legal requirements.

The economic and liability benefits are significant. A functional alarm can prevent a minor air leak from escalating into a total brake failure and a potential catastrophic accident. This protects your cargo, your vehicle, other road users, and your business from immense liability and repair costs. For fleet managers, ensuring every vehicle has a working, genuine alarm is a cornerstone of risk management and safety culture.

Conclusion: Your First Line of Defense for Brake Safety

The SANY Low Air Pressure Alarm with OEM number A249900000825 is a simple, robust, and utterly critical device. It stands as an unwavering sentinel, providing the audible and visual warning that can mean the difference between a controlled stop and a disaster.

Always insist on genuine SANY parts like the A249900000825 to ensure your vehicle meets the highest standards of safety and regulatory compliance. This component is engineered for reliability, offering peace of mind on every journey. For all your genuine SANY brake system and safety component needs, explore our comprehensive catalog.

In commercial trucking, proactive safety is everything. The OEM A249900000825 Low Air Pressure Alarm is a prime example of a small component playing a giant role in protecting lives, assets, and your business reputation every single day.

In-Depth Technical Insights: Design and Standards

The engineering behind the SANY OEM A249900000825 is focused on fail-safe operation and durability. The pressure switch is typically a diaphragm-actuated, snap-action type. A flexible diaphragm seals one side of a chamber open to system air pressure. The other side is at atmospheric pressure. As system pressure drops, the force exerted by a calibrated spring overcomes the force of the air pressure on the diaphragm. This sudden movement actuates a precision snap-action switch, ensuring a clean, quick electrical contact closure without arcing or chatter.

The choice of materials is crucial for longevity. The diaphragm is made from high-grade nitrile or fluorosilicone rubber resistant to ozone, temperature extremes, and minor oil contamination. The switch housing and electrical contacts are made from materials that resist corrosion and can handle the current load required by the buzzer and lamp without degrading over thousands of cycles.

The buzzer itself is designed for the automotive environment. Piezoelectric buzzers are common due to their low current draw, high sound output, and reliability. They consist of a piezoelectric ceramic disc bonded to a metal diaphragm. When the 24V signal is applied, the disc flexes, rapidly vibrating the metal diaphragm to produce a loud, high-frequency tone that cuts through ambient noise.

Compliance with standards like FMVSS 121 is not optional. The regulation specifies precise requirements: the warning must be both visual and audible, it must activate before the pressure in the reservoir drops below 60 PSI, and it must be continuous. The alarm must also function as a “bulb check” when the ignition is turned on with low system pressure. The SANY A249900000825 is designed and tested to meet or exceed all these points.

Integration into the vehicle’s electrical system is simple but strategic. The alarm is usually wired to a switched ignition circuit so it only has power when the key is on. This prevents battery drain. It may also be connected in parallel with a dashboard warning light for the parking brake, creating a shared visual indicator for multiple critical faults, as per some vehicle designs.

This detailed look confirms that the SANY OEM A249900000825 Low Air Pressure Alarm is a meticulously crafted safety device. Its value lies in its simplicity, reliability, and absolute adherence to life-saving standards. It exemplifies the principle that the most important components are often those that work silently in the background, ready to announce their presence only when your safety depends on it.

Online Catalog of SANY Parts

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If you have any questions about our products, services, or anything related to what we offer, please don’t hesitate to leave us a message—our dedicated team is always ready to provide prompt and helpful responses to address your concerns. What’s more, when you become our valued customer, we’re delighted to offer you complimentary catalog services, giving you access to detailed, up-to-date information on our full range of products, specifications, and offerings to help you make informed decisions.

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