Advanced Fuel Filtration with 1000422384/612600080934 SANY Fuel Filter – 2 Secondary OEM

For heavy-duty trucks requiring comprehensive fuel system protection, genuine SANY parts provide essential filtration at multiple stages. The SANY Fuel Filter – 2, identified by OEM numbers 1000422384/612600080934, serves as the secondary filtration unit in diesel fuel systems, designed to capture fine contaminants that bypass primary filtration. This critical component provides an additional layer of protection for sensitive fuel injection components, ensuring clean fuel delivery to the engine. The 1000422384/612600080934 model features advanced filtration media and precision engineering for reliable performance. By installing this secondary filter, operators enhance injector protection, improve combustion efficiency, and extend the service life of their fuel system components.

Product Overview: SANY 1000422384/612600080934 Fuel Filter – 2

The SANY Fuel Filter – 2 with OEM codes 1000422384 and 612600080934 represents the secondary stage in modern diesel fuel filtration systems for heavy-duty SANY trucks and commercial vehicles. Positioned after the primary fuel filter/water separator, this component provides fine filtration to protect high-pressure fuel injection pumps and injectors from microscopic contaminants. Engineered with synthetic composite media, it captures particles as small as 2-4 microns that could otherwise cause abrasive wear or clogging in precision fuel system components. This secondary filter is designed to work in harmony with the primary filtration system, creating a comprehensive protection network for the entire fuel delivery system.

As a genuine SANY component, the 1000422384/612600080934 filter is manufactured to exact OEM specifications, ensuring perfect compatibility with SANY engine management systems. Its construction features durable housing materials resistant to diesel fuel additives and environmental conditions. The filter element is designed to maintain consistent flow rates while providing exceptional filtration efficiency throughout its service interval. By implementing this secondary filtration stage, vehicle operators significantly reduce the risk of injector failure, maintain optimal fuel spray patterns, and ensure efficient combustion in modern common-rail diesel engines.

Key Features of the 1000422384/612600080934 Fuel Filter – 2

Additional features include an integrated water separation enhancement layer that captures residual moisture not removed by the primary water separator. The filter housing incorporates a transparent bowl or water sensor in some configurations, allowing visual monitoring of water accumulation. Each unit undergoes rigorous testing for burst strength, filtration efficiency, and sealing integrity before leaving the factory. The design ensures easy installation and removal with standard service tools, minimizing maintenance time. These secondary filters are engineered specifically for SANY’s high-pressure common-rail fuel systems, ensuring optimal protection for expensive injection components.

Technical Specifications: 1000422384/612600080934 Parameters

The table below provides detailed technical specifications for the SANY Fuel Filter – 2, OEM 1000422384/612600080934. These parameters help technicians and operators verify compatibility and understand the performance characteristics of this secondary filtration component.

These specifications confirm that the Fuel Filter – 2 is engineered for precision secondary filtration. The 2-4 micron absolute rating is specifically designed to protect modern high-pressure fuel injection systems from the fine particles that cause the most damage. The high burst pressure ensures reliability under the pressures found in common-rail systems. Always verify these OEM numbers against your vehicle’s service manual to ensure correct application for your specific SANY truck model and engine configuration.

Applications and Benefits of Secondary Fuel Filtration

The SANY Fuel Filter – 2 is designed as the secondary filtration component for diesel fuel systems in SANY heavy-duty equipment including dump trucks, concrete mixers, crane carriers, and other commercial vehicles. Its application is particularly critical in modern engines with high-pressure common-rail fuel injection systems, where injector tolerances are extremely tight. This secondary filter provides essential protection in operations where fuel quality may vary, such as construction sites, mining operations, agricultural applications, and long-haul transportation across regions with inconsistent fuel standards.

The primary benefit of this genuine SANY secondary filter is the protection of expensive fuel injection components. By removing fine abrasive particles, it prevents wear on injection pump plungers, delivery valves, and injector nozzles, maintaining precise fuel metering and spray patterns. This leads to optimal combustion efficiency, consistent engine performance, reduced emissions, and maintained fuel economy. For fleet managers, regular replacement of the secondary filter with OEM parts like 1000422384/612600080934 translates to predictable maintenance costs, prevention of costly injection system repairs, and maximized vehicle availability.

Furthermore, effective secondary filtration helps maintain engine performance throughout the service interval by ensuring consistent fuel flow to the injection system. This is particularly important for vehicles operating under varying loads and environmental conditions. The filter’s design compatibility with biodiesel blends up to certain percentages makes it suitable for operations using alternative fuels. By completing the two-stage filtration process, this component ensures that only the cleanest possible fuel reaches the engine’s combustion chambers.

Installation and Maintenance Procedures

Proper installation of the Fuel Filter – 2 is crucial for optimal performance. Before beginning, relieve fuel system pressure according to the vehicle service manual. The secondary filter is typically located near the engine, after the primary filter/water separator. Clean the filter head and surrounding area to prevent contamination during the change. Remove the old filter using an appropriate filter wrench. Before installing the new SANY filter, apply a light coat of clean diesel fuel to the rubber gasket to ensure proper sealing. Hand-tighten the filter until the gasket contacts the base, then tighten an additional three-quarter turn as specified. Prime the system according to manufacturer procedures to prevent air locks.

Maintenance involves regular replacement at intervals specified in the vehicle service manual, typically around 30,000 kilometers or as indicated by service conditions. More frequent changes may be necessary in severe operating environments with poor fuel quality. During replacement, inspect the old filter for unusual contamination that might indicate issues with the primary filtration stage or fuel tank. Always use genuine SANY replacement filters to ensure proper filtration performance and system compatibility. After installation, run the engine and check for leaks, then verify proper operation under various load conditions.

For optimal fuel system life, never exceed the recommended service interval for secondary filter replacement. The secondary filter is a critical component in protecting your fuel injection investment. Always dispose of used filters according to local environmental regulations for petroleum products. If uncertain about the correct service procedure, consult the official SANY service documentation or a certified technician familiar with SANY fuel systems.

SEO and Conclusion: The Value of Genuine Secondary Filtration

This product page is optimized for search visibility by focusing on the specific OEM numbers—1000422384 and 612600080934—ensuring that SANY truck owners and maintenance professionals searching for this exact secondary fuel filter can find accurate information. The detailed technical content provides genuine value to visitors, encouraging engagement and supporting SEO performance. By explaining the critical role of secondary filtration in modern diesel systems, we help users understand why choosing genuine SANY components directly impacts fuel system longevity and operational costs.

In summary, the SANY Fuel Filter – 2 (OEM 1000422384/612600080934) is an essential component in the protective hierarchy of modern diesel fuel systems. Its precision engineering and specific filtration rating provide targeted protection for high-pressure injection components that primary filters alone cannot adequately safeguard. By ensuring the removal of fine contaminants, it maintains injector performance, combustion efficiency, and overall engine reliability.

We recommend sourcing this and all other SANY parts from authorized distributors to guarantee authenticity and warranty coverage. Trust SANY to provide the complete filtration solution for your fuel system with every scheduled service. Protect your investment in advanced fuel injection technology with the quality assurance that only genuine OEM parts can deliver.