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Foton Battery Installation Assembly

Foton Battery Installation Assembly
Foton Battery Installation Assembly
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What is the Foton Battery Installation Assembly

  • Comprehensive Description of the Foton Battery Installation Assembly
  • The Foton Battery Installation Assembly is a robust and safety-focused system designed to securely mount, protect, and connect the vehicle’s battery within the engine compartment or chassis frame. Engineered for heavy-duty use, it prioritizes vibration resistance, electrical stability, and rapid maintenance access in demanding commercial environments.
  • 1. Vibration Dampening & Protection
  • BATTERY SHOCK ABSORPTION MAT (x2): Dual-layer rubber or composite mats placed beneath and above the BATTERY. These isolate the battery from chassis vibrations, prevent case abrasion, and minimize terminal stress during off-road or high-impact driving. Critical for extending battery life.
  • 2. Secure Mechanical Retention
  • BATTERY PRESS PLATE: A rigid metal bracket spanning the battery’s top. Applies downward pressure to immobilize the battery against the lower SHOCK ABSORPTION MAT.
  • U-TYPE PULL ROD OF BATTERY: A threaded rod bent into a “U” shape. Passes through the PRESS PLATE and chassis mounting points, enabling quick tensioning/release via NUTS.
  • BATTERY IRON WIRE: An optional secondary restraint (e.g., steel strap or rod) providing lateral stability or backup security in extreme conditions.
  • 3. Power Connection & Wiring
  • POWER WIRE ASSEMBLY: Heavy-gauge, corrosion-resistant cables connecting the BATTERY terminals to the starter motor, grounding points, and central electrical system. Features industrial-grade lugs for maximum current transfer.
  • HARNESS TIGHTEN CLIP (1): Secures smaller auxiliary wires (e.g., battery sensor cables) to the main POWER WIRE ASSEMBLY or chassis, preventing tangling and chafing.
  • 4. Precision Fastening Hardware
  • NUTS: Used with the U-TYPE PULL ROD to clamp the PRESS PLATE and with terminal lugs for secure connections.
  • WASHERS (Multiple): Flat washers distribute load under NUTS and terminal connectors, preventing damage to surfaces and improving conductivity.
  • BOLTS/SCREWS (Implied): Anchor the U-TYPE PULL ROD ends and PRESS PLATE to the battery tray/chassis.
  • 5. Core Component
  • BATTERY: The 12V or 24V lead-acid (or AGM) power source, sized for Foton’s starting and electrical demands. Mounted within the engineered retention system.
  • Functional Integration & Importance:
    This assembly ensures the BATTERY remains immobile despite severe vibration, thanks to the dual SHOCK ABSORPTION MATS and the PRESS PLATE tensioned by the U-TYPE PULL ROD and NUTS. The POWER WIRE ASSEMBLY delivers reliable high-current flow with protected terminals, while the HARNESS TIGHTEN CLIP organizes auxiliary wiring. WASHERS enhance fastener integrity and electrical contact. Optional BATTERY IRON WIRE adds redundancy. This system directly impacts starting reliability, electrical stability, and safety by preventing short circuits from loose batteries or cables in Foton trucks.

Product Parameters of Foton Battery Installation Assembly

No. Code Description Quantity
1 GBT6170-M8-A2L NUT 2
10 TB450.485.1 BATTERY SHOCK ABSORPTION MAT 2
10 FT450.48.102 BATTERY SHOCK ABSORPTION MAT 1
2 GBT93-8-A0P WASHER 2
3 GBT97.1-8-A0P WASHER 2
4 TG1204.485-02 BATTERY PRESS PLATE 1
5 TG1204.485-01 U-TYPE PULL ROD OF BATTERY 2
6 TB400.485A.2 BATTERY IRON WIRE 1
7 FT450.48.010 BATTERY 1
8 TB400.485A.1 POWER WIRE ASSEMBLY 1
9 FT65.48.095 HARNESS TIGHTEN CLIP (1) 1

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