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Beiben Reinforcement Plates For Roof Spoilers, Air Horns,

Beiben Reinforcement Plates For Roof Spoilers, Air Horns,
Beiben Reinforcement Plates For Roof Spoilers, Air Horns,
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What is the Beiben Reinforcement Plates For Roof Spoilers, Air Horns,？

  • Beiben Reinforcement Plates for Roof Spoilers & Air Horns
  • Engineered to enhance structural integrity and secure heavy-duty accessory mounting, the Beiben Reinforcement Plates for Roof Spoilers and Air Horns provide a robust foundation for commercial vehicle rooftop components. Central to this solution are the Center Reinforcement Plate and precision-engineered Weld Nuts, designed to withstand dynamic loads, vibrations, and harsh environmental conditions.
  • Core Components: Structural Strength & Secure Mounting
  • The Center Reinforcement Plate serves as the backbone of the system, constructed from high-strength low-alloy (HSLA) steel (tensile strength ≥ 550 MPa) with a hot-rolled finish for dimensional stability. Custom-molded to fit the curvature of vehicle roofs, this plate distributes the weight of roof spoilers (up to 50 kg) and air horns evenly across the roof panel, reducing the risk of deformation or fatigue cracks. Its surface features pre-stamped grid patterns that increase rigidity by 30%, while laser-cut slots align with factory mounting points for seamless integration.
  • Complementing the plate are Weld Nuts (M8–M12, grade 10), projection-welded to the reinforcement plate’s inner surface to create permanent threaded mounting points. These nuts undergo ultrasonic testing to ensure 100% weld penetration, with a torque retention capacity of 40–60 N·m to resist loosening from engine vibrations (tested at 20G acceleration). Their zinc-nickel plating provides superior corrosion resistance (500+ hours of salt-spray testing), ideal for vehicles operating in coastal or winter climates.
  • Engineering Design for Durability & Performance
  • The Center Reinforcement Plate is designed using Finite Element Analysis (FEA) to optimize load paths, minimizing stress concentrations at spoiler and air horn attachment points. A 3mm-thick anti-vibration pad (EPDM rubber) is bonded between the plate and roof surface, reducing noise transfer and protecting against abrasion. The plate’s edges are rolled and deburred to prevent paint damage, while its electrophoretic primer (ISO 12944-compliant) ensures long-term adhesion and rust prevention.
  • Testing & Compliance
  • Every component undergoes rigorous validation:
  • Tensile Testing: The Center Reinforcement Plate withstands 1,500 N of vertical load without permanent deformation, exceeding industry standards for rooftop accessories.
  • Weld Nut Shear Strength: Tested to 8,000 N of shear force, ensuring no failure during extreme maneuvering or off-road vibrations.
  • Environmental Resistance: UV-stabilized coatings on the plate and nuts maintain integrity after 1,000+ hours of sunlight exposure, with temperature tolerance ranging from -40°C to +80°C.
  • Operational Benefits for Fleet Managers
  • The Beiben reinforcement system offers critical advantages:
  • Secure Mounting: Pre-welded Weld Nuts eliminate the need for on-site drilling, reducing installation time by 40% and ensuring consistent torque specs.
  • Extended Component Life: The Center Reinforcement Plate reduces roof panel stress by 50%, preventing costly repairs from accessory-induced fatigue.
  • Regulatory Compliance: Meets international standards for vehicle load distribution (e.g., ECE R107), ensuring safety and avoiding certification delays.
  • Conclusion: Reliable Support for Heavy-Duty Rooftop Accessories
  • The Beiben Reinforcement Plates for Roof Spoilers and Air Horns set a standard for durability, precision, and ease of installation in commercial vehicle applications. By integrating a high-strength Center Reinforcement Plate with rugged Weld Nuts, Beiben ensures these components deliver uncompromising support, even under the most demanding conditions. They exemplify the brand’s commitment to engineering solutions that enhance safety, reliability, and operational efficiency for global fleets.

Product Parameters of Beiben Reinforcement Plates For Roof Spoilers, Air Horns,

No. Part Number Part Name English  Quantity
1 500 810 04 42 Center Reinforcement Plate 3
2 113681 006000 Weld Nut 6
 

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