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Beiben Instrument Panel (Incl. Lower Shield)

Beiben Instrument Panel (Incl. Lower Shield)
Beiben Instrument Panel (Incl. Lower Shield)

What is the Beiben Instrument Panel (Incl. Lower Shield)?

  • Beiben Instrument Panel (Incl. Lower Shield)
  • Engineered for durability, ergonomic functionality, and seamless component integration, the Beiben Instrument Panel (Incl. Lower Shield) is a precision-crafted assembly designed to enhance driver control, safety, and cabin organization in commercial vehicles. Combining the Instrument panel upper body assembly with the Lower Shield and a network of high-quality fasteners—Screw guards, Self-tapping screws, Insert clip nuts, and Combination screws—this system ensures optimal structural integrity, ease of maintenance, and compliance with global safety standards.
  • Core Structural Design: Upper & Lower Components
  • The Instrument panel upper body assembly serves as the central command hub, constructed from high-impact ABS plastic (UL94 V-0 flame rating) with a textured surface to reduce glare and fingerprints. It houses critical driver interfaces, including the dashboard cluster, infotainment system, and climate controls, with pre-molded slots for Left/Right side vent assemblies that direct airflow efficiently. Below, the Lower Shield—a robust polypropylene composite—protects vital components like the ECU and wiring harnesses from debris and moisture, featuring a contoured design that aligns with the cab’s footwell for maximum legroom.
  • Secure Fastening System: Screws, Nuts, & Guards
  • A comprehensive fastening system ensures stable component integration:
  • Combination screws (stainless steel, M4–M6) secure the Instrument cover assembly, Switch panel assembly, and Center panel assembly, with torque specs of 8–15 N·m to prevent vibration-induced loosening.
  • Self-tapping screws (zinc-plated steel) attach Driver’s/Occupant’s Side Lower Shield Assemblies and kick plates, eliminating the need for pre-drilled holes and reducing installation time by 25%.
  • Insert clip nuts (nylon-reinforced) are embedded into plastic components, providing reusable threaded points that withstand 50+ tightening cycles without stripping.
  • Screw guards (rubber-coated steel) protect exposed fasteners in high-traffic areas like the Driver’s Left/Right Side Kick Plates, preventing damage from accidental impacts or foot traffic.
  • Sealing & Ventilation: Climate Control & Protection
  • Front enclosure seals (EPDM rubber, shore hardness 70A) create an airtight barrier between the instrument panel and cab structure, blocking dust, water, and noise ingress. The Left/Right side vent assemblies feature adjustable louvers (ABS plastic with UV stabilizer) that direct conditioned air toward the windshield and occupants, while the Center Lower Panel Assembly includes hidden drainage channels to prevent moisture accumulation around the Portable Ashtray Assembly and Center Lower Tray.
  • Subcomponent Integration & Accessibility
  • Modular design enables easy maintenance:
  • ECU Service Cover Assembly and Service Cover Assembly (aluminum alloy with quick-release latches) provide tool-free access to diagnostic ports and wiring, reducing downtime during inspections.
  • The Occupant Side Harness Stop Plate Assembly, secured with Combination screws, stabilizes seatbelt routing for enhanced occupant safety, while the Bottom panel shroud (textured PVC) conceals under-dash components without compromising accessibility.
  • Engineering Excellence for Durability
  • Every component undergoes rigorous testing:
  • Vibration Resistance: Tested at 20G acceleration for 100 hours, with Washers (flat steel, 3mm thickness) and Gaskets (neoprene) reducing fastener loosening by 40%.
  • Temperature Tolerance: Functions reliably from -30°C to +80°C, with Insert clip nuts retaining 95% of clamping force in extreme heat.
  • Corrosion Protection: All metal fasteners pass 500+ hours of salt-spray testing (ASTM B117), ensuring no rust formation in coastal or winter climates.
  • Performance Benefits for Fleet Operations
  • The Beiben Instrument Panel offers critical advantages:
  • Ergonomic Design: Intuitive layout of Switch panel assembly and gauges reduces driver distraction, while the Lower Shield’s impact-resistant surface protects against accidental damage.
  • Maintenance Efficiency: Modular fasteners and service covers cut repair time by 30%, with Self-tapping screws enabling quick replacements without specialized tools.
  • Regulatory Compliance: Meets EU ECE R118 fire safety standards and ISO 16232-3 vibration requirements, ensuring global market readiness.
  • Conclusion: Precision Engineering for Driver-Centric Performance
  • The Beiben Instrument Panel (Incl. Lower Shield) sets a benchmark for durability, functionality, and ease of maintenance in commercial vehicle interiors. By integrating a robust structural framework with high-quality fasteners, sealed ventilation systems, and modular service access, Beiben ensures this assembly delivers uncompromising performance in the harshest environments. It exemplifies the brand’s commitment to driver safety and operational efficiency, making it the trusted choice for modern fleets worldwide.

Product Parameters of Beiben Instrument Panel (Incl. Lower Shield)

No. Part Number Part Name English  Quantity
1 381 688 05 08 Screw guards 2
2 100845 055071 Self-tapping screws 4
3 000 994 84 45 Insert clip nuts 4
4 100097 006100 Washers 4
5 385 990 18 40 Gaskets 1
6 571 680 00 90 Instrument panel upper body assembly 1
7 571 830 01 54 Left side vent assembly 1
8 571 830 02 54 Right side vent assembly 1
9 571 689 00 54 Front enclosure seals 1
10 109074 048060 Combination screws 7
11 571 680 00 23 Instrument cover assembly 1
12 571 680 01 11 Switch panel assembly 1
13 109074 042503 Combination screws 3
14 571 680 00 14 Lower center left bracket assembly 1
15 571 680 01 14 Lower center right bracket assembly 1
16 109074 042503 Combination screws 2
17 571 680 00 11 Center panel assembly 1
18 571 680 02 11 Center Lower Panel Assembly 1
19 109074 042503 Combination Screws 6
20 571 680 00 30 Portable Ashtray Assembly 1
21 571 680 00 08 ECU Service Cover Assembly 1
22 109074 042503 Combination Screws 2
23 571 689 07 82 Center Lower Tray 1
24 109074 042503 Combination Screws 3
25 571 680 01 08 Service Cover Assembly 1
26 571 680 01 23 Driver’s Side Lower Shield Assembly 1
27 109074 042503 Combination Screws 6
28 571 680 02 23 Occupant’s Side Lower Shield Assembly 1
29 109074 042503 Combination Screws 7
30 571 689 05 82 Driver’s Left Side Kick Plate 1
31 000 994 66 45 Insert Clip Nut 1
32 109074 042503 Combination Screws 3
33 100845 048050 Self Tapping Screws 1
34 571 689 04 82 Driver’s Center Kick Plate 1
35 100845 048050 Self Tapping Screws 3
36 100097 005000 Washers 2
37 000 994 66 45 Insert Clip Nuts 2
38 571 689 06 82 Driver’s Right Side Kick Plate 1
39 109074 042503 Combination Screws 2
40 571 680 03 23 Occupant Side Harness Stop Plate Assembly 1
41 109074 042503 Combination screws 1
42 100845 048050 Self-tapping screws 1
43 571 684 00 64 Bottom panel shroud 3
 

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