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Beiben Baseboard Insulation Adhesive

Beiben Baseboard Insulation Adhesive
Beiben Baseboard Insulation Adhesive

What is the Beiben Baseboard Insulation Adhesive?

  • Beiben Baseboard Insulation Adhesive
  • Engineered to enhance thermal efficiency, noise reduction, and structural integrity in commercial vehicle cabs, the Beiben Baseboard Insulation Adhesive system integrates advanced adhesive technology with precision components like Front cushion, Short drive left rear cushion, and robust fastening solutions—Elastic nut, Front/Rear fixing plates, and Self-tapping screws—to deliver superior performance in harsh environments.
  • Core Insulation Components: Cushions for Comfort & Protection
  • The Front cushion and Short drive left rear cushion form the foundation of the insulation system, crafted from high-density polyurethane foam (30–40 kg/m³ density) with a closed-cell structure that blocks 90% of engine noise and traps thermal energy. The front cushion’s contoured design matches the cab’s baseboard geometry, while the left rear cushion targets high-heat zones near the engine bay, reducing heat transfer to the cabin by 40%. Both cushions are laminated with a flame-retardant facing (UL94 V-0 rating), ensuring compliance with global fire safety standards (e.g., EU ECE R118).
  • Secure Fastening System: Fixing Plates & Fasteners
  • A network of Front fixing plate, Rear fixing plate, and additional Fixing plates (2mm-thick galvanized steel) secures the cushions to the vehicle’s steel framework, creating a rigid bond that withstands vibrations and temperature fluctuations. Self-tapping screws (stainless steel, M5 x 16mm) penetrate both the fixing plates and baseboard, with countersunk heads that prevent carpet snagging. Elastic nuts (nylon-reinforced, M5 thread) provide tension compensation, maintaining 8–12 N·m of clamping force even after 10,000+ hours of cyclic loading—critical for preventing cushion detachment in high-vibration environments like off-road terrain.
  • Adhesive Technology for Seamless Integration
  • The proprietary baseboard adhesive (solvent-free, acrylic-based) offers instant tack and high ultimate strength (peel adhesion ≥ 5 N/mm), bonding the cushions to fixing plates without sagging or delamination. Its formula is optimized for temperature extremes (-40°C to +120°C), resisting embrittlement in arctic climates and thermal degradation near engine components. The adhesive’s low VOC (volatile organic compound) emission (<50 g/m³) meets EU REACH and California CARB standards, ensuring a safe cabin environment.
  • Engineering Excellence for Durability
  • Rigorous testing validates system performance:
  • Vibration Resistance: Cushions secured with Fixing plates and Self-tapping screws pass 25G acceleration tests without displacement, outperforming standard adhesive-only solutions by 30%.
  • Thermal Stability: Maintains 95% of insulating efficiency after 1,000 hours at 80°C, with no adhesive breakdown or cushion compression.
  • Corrosion Protection: Galvanized fixing plates and stainless steel screws endure 1,000+ hours of salt-spray testing (ASTM B117), ideal for coastal or winter operations.
  • Performance Benefits for Fleet Operations
  • The Beiben Baseboard Insulation Adhesive system delivers critical advantages:
  • Enhanced Driver Comfort: Reduced noise (by 15 dB) and heat ingress improve driver focus during long hauls, while flame-retardant cushions enhance safety.
  • Maintenance Efficiency: Modular fixing plates allow quick cushion replacement without adhesive residue, cutting downtime by 50% compared to fully bonded systems.
  • Fuel Savings: Improved thermal insulation reduces HVAC load, contributing to a 3–5% fuel efficiency gain in extreme climates.
  • Conclusion: Reliable Insulation for Demanding Cab Environments
  • The Beiben Baseboard Insulation Adhesive system sets a standard for durability, safety, and performance in commercial vehicle interiors. By integrating high-performance Front/Rear cushions with secure Fixing plates, vibration-resistant Elastic nuts, and advanced adhesive technology, Beiben ensures this assembly withstands the harshest conditions while enhancing comfort and operational efficiency. It exemplifies the brand’s commitment to engineering solutions that prioritize driver well-being and long-term reliability.

Product Parameters of Beiben Baseboard Insulation Adhesive

No. Part Number Part Name English  Quantity
1 512 682 00 06 Front cushion 1
2 518 682 05 74 Elastic nut 6
3 571 682 01 06 Short drive left rear cushion 1
4 512 680 01 86 Front fixing plate 1
5 512 680 05 86 Rear fixing plate 1
6 512 680 04 86 Fixing plate 2
7 512 680 06 86 Fixing plate 1
8 100845 048050 Self-tapping screws 14
 

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