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Beiben Frame Connection Module
Beiben Frame Connection Module
2025-06-21
Beiben Cab Connection Module
Beiben Cab Connection Module
2025-06-21

Beiben Generator Connection Module

Beiben Generator Connection Module
Beiben Generator Connection Module
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What is the Beiben Generator Connection Module？

  • Beiben Generator Connection Module​
  • The Beiben Generator Connection Module is a precision-engineered solution designed to establish reliable electrical and fluid connections for generators in heavy-duty commercial vehicles, ensuring seamless power supply and coolant management under extreme operating conditions. Combining durable Formed Hoses, robust Clamps, and secure Brackets, this module delivers superior vibration resistance, leak prevention, and long-term reliability.​
  • Core Components and Design​
  • Central to the module are Formed Hoses, custom-molded from heat-resistant EPDM rubber or reinforced thermoplastic, designed to navigate tight engine bay layouts while resisting abrasion and chemical corrosion. These hoses include coolant lines (Water Hoses) and air/gas pathways (Sewer Hose Assembly), each engineered with pre-formed bends to minimize pressure drops and ensure optimal flow. The Sewer Hose Assembly, specifically, manages exhaust or condensate discharge, featuring a reinforced inner layer to withstand high-temperature gases.​
  • Secure Fastening and Connectivity​
  • A comprehensive clamping system ensures leak-free connections, utilizing both standard Clamps and heavy-duty T-Bolt Clamps. T-Bolt Clamps, ideal for high-vibration environments, provide adjustable, uniform clamping force (torque range: 15–25 N·m) to secure Formed Hoses to generator ports and engine components, preventing loosening or misalignment. Standard Clamps are used for auxiliary lines, crafted from stainless steel with anti-corrosive coatings to endure exposure to moisture and road debris.​
  • Mounting and Structural Support​
  • Brackets, fabricated from high-strength steel or aluminum alloy, anchor the generator and hose assemblies to the vehicle frame, reducing stress on connections. These brackets feature reinforced gussets and precision-machined mounting holes, secured with Bolts and Nuts (10.9-grade alloy steel) that adhere to strict torque specifications (e.g., 80–100 N·m) to withstand dynamic loads. The modular design of the brackets allows for easy alignment and adjustment during installation, ensuring optimal positioning for both the generator and connected hoses.​
  • Engineering Excellence for Durability​
  • Every component in the Beiben Generator Connection Module undergoes rigorous testing to ensure performance: Formed Hoses are pressure-tested to 300 PSI (coolant lines) and 150 PSI (exhaust hoses) to validate burst resistance, while T-Bolt Clamps are cycled 10,000+ times under vibration to simulate long-term use. The Sewer Hose Assembly is evaluated for ozone resistance and flexibility at extreme temperatures (-40°C to +150°C), ensuring reliability in harsh climates. All metal parts receive electrophoretic or powder coatings to combat rust, while rubber components are formulated for low permeability and high tensile strength.​
  • Performance and Operational Benefits​
  • The module enhances generator efficiency by maintaining stable coolant flow (via Water Hoses) and secure exhaust/condensate management (via Sewer Hose Assembly), critical for preventing overheating or fluid leaks that could disrupt power supply. The robust T-Bolt Clamps and Brackets minimize vibration-induced wear, extending the service life of both the generator and connected hoses. The modular design simplifies maintenance, with accessible clamp points and replaceable hose sections reducing downtime during inspections or repairs.​
  • Conclusion: Reliable Power and Fluid Management for Heavy-Duty Generators​
  • The Beiben Generator Connection Module sets a standard for durability, precision, and performance in commercial vehicle generator systems. By integrating custom Formed Hoses, heavy-duty Clamps, and secure Brackets, Beiben ensures this module delivers consistent, leak-free connections, even in the most demanding environments. It exemplifies the brand’s commitment to engineering excellence, providing a trusted solution for fleets that require uninterrupted generator operation and minimal maintenance.​

Product Parameters of Beiben Generator Connection Module

No. Part Number Part Name English  Quantity
1 523 501 14 82 Formed Hose 1
2 881 990 02 33 Clamps 2
3 881 990 03 33 Clamps 1
4 523 501 07 82 Formed Hose 1
5 520 501 11 82 Formed Hose 1
6 523 500 00 56 Sewer Hose Assembly 1
7 881 990 02 33 Clamps 2
8 881 990 03 33 Clamps 2
9 506 501 11 41 Bracket 1
10 520 501 00 41 Bracket 1
11 105783 008101 Bolt 2
12 106170 008101 Nut 1
13 105783 008109 Bolt 2
14 106170 006000 Nut 4
15 523 501 08 82 Formed Hose 1
16 520 502 04 33 T-Bolt Clamps 1
17 818 502 00 33 T-Bolt Clamps 1
18 523 501 09 82 Formed Hose 1
19 520 502 04 33 T-Bolt Clamps 1
20 818 502 00 33 T-Bolt Clamps 1
21 506 506 05 35 Water Hose 1
22 520 990 00 33 Clamps 2
23 506 506 26 35 Water Hose 1
24 881 990 07 33 Clamps 2
25 506 506 24 35 Water Hose 1
26 881 990 07 33 Clamps 2
27 506 506 02 35 Formed Hose 1
28 881 990 07 33 Clamps 2
 

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