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Beiben Top Cover Front Cross Member Assembly
Beiben Top Cover Front Cross Member Assembly
2025-06-22
Beiben Right Side Panel Assembly
Beiben Right Side Panel Assembly
2025-06-22

Beiben Front Outer Panel Assembly

Beiben Front Outer Panel Assembly
Beiben Front Outer Panel Assembly
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What is the Beiben Front Outer Panel Assembly？

  • Beiben Front Outer Panel Assembly
  • Engineered for durability, aerodynamic efficiency, and crashworthiness, the Beiben Front Outer Panel Assembly is a critical structural component of commercial vehicle cabs. Integrating the Front outer panel with precision components like Welding nuts, Plugs, Front center pillar, Fixing plate, and Bracket, this assembly ensures optimal protection, seamless component integration, and long-term performance in harsh operational environments.
  • Core Structural Component: Front Outer Panel Design
  • The Front outer panel serves as the assembly’s primary exterior shell, constructed from high-strength low-alloy (HSLA) steel (tensile strength ≥ 550 MPa) with an electrophoretic coating for corrosion resistance. Its precision-stamped contours align with the cab’s aerodynamic profile, reducing wind resistance while reinforcing the front end against impacts. The panel features pre-engineered cutouts for headlights, grille, and sensors, with rolled edges to enhance rigidity and prevent sharp-edge corrosion.
  • Secure Fastening and Component Integration
  • A network of Welding nuts (M6–M10, grade 10) is projection-welded to the inner surface of the Front outer panel, providing robust mounting points for accessories like bumpers, fenders, and lighting systems. These nuts undergo ultrasonic testing to ensure weld integrity, with torque ratings of 25–45 N·m to withstand vibrations (tested at 20G acceleration). A Fixing plate—a 3mm-thick galvanized steel bracket—secures the outer panel to the Front center pillar, distributing load forces evenly across the cab’s frame. The plate’s slotted holes allow for micro-adjustments during assembly, enhancing installation precision.
  • Sealing and Support Systems
  • Plugs (rubber or plastic) are integrated into the Front outer panel to seal unused mounting holes, preventing water ingress and dust accumulation. These plugs feature UV-stabilized materials (resistant to -40°C to +80°C) and interference fits, ensuring long-term retention without adhesive. A Bracket—stamped from stainless steel—connects the outer panel to the hood latch mechanism, with reinforced gussets that reduce flex under repeated opening/closing cycles. The bracket’s surface is coated with PTFE for low friction, extending latch system lifespan.
  • Engineering Excellence for Durability
  • Every component undergoes rigorous validation:
  • Front outer panel: Impact-tested to 60 Joules (simulating stone strikes) and fatigue-tested for 100,000+ cycles to ensure no cracking.
  • Welding nuts: Salt-spray tested for 1,000+ hours, maintaining thread integrity after 10,000+ tightening cycles.
  • Front center pillar: Compression-tested to 50 kN to validate load-bearing capacity during frontal collisions.
  • Performance and Operational Benefits
  • The Beiben Front Outer Panel Assembly delivers critical advantages:
  • Crash Protection: The reinforced panel and Front center pillar structure reduces cabin deformation by 30% during 40 km/h frontal impacts.
  • Maintenance Efficiency: Modular design allows quick replacement of damaged Plugs or Brackets without panel removal.
  • Weather Resistance: Electrophoretic coatings and sealed Welding nuts prevent rust, ideal for coastal or high-salt environments.
  • Conclusion: Precision Engineering for Exterior Rigidity
  • The Beiben Front Outer Panel Assembly sets a standard for structural integrity and functional design in commercial vehicle exteriors. By integrating a high-strength Front outer panel with robust Welding nuts, protective Plugs, and supportive Brackets, Beiben ensures this assembly withstands the harshest conditions while enhancing vehicle safety and aerodynamics. It exemplifies the brand’s commitment to excellence, providing a trusted solution for fleets that demand lasting performance.

Product Parameters of Beiben Front Outer Panel Assembly

No. Part Number Part Name English  Quantity
1 398 627 03 09 Front outer panel 1
2 502 627 03 99 Plugs 1
3 113681 006000 Welding nuts 2
4 000 984 11 22 Welding nuts 4
5 398 621 00 13 Front center pillar 2
6 113681 008000 Welding nuts 24
7 113681 006000 Welding nuts 4
8 381 625 04 13 Fixing plate 1
9 113681 008000 Welding nuts 3
10 398 698 02 14 Bracket 1

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