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Beiben Cab Main Cable Module

Beiben Cab Main Cable Module
Beiben Cab Main Cable Module
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What is the Beiben Cab Main Cable Module？

  • Beiben Cab Main Cable Module​
  • Introduction​
  • The Beiben Cab Main Cable Module is a high-reliability solution designed to establish seamless electrical connectivity between the cab and critical vehicle systems in heavy-duty commercial vehicles. Engineered to withstand vibrations, moisture, and mechanical stress, this module integrates a robust Main cable harness assembly with precision gaskets, screws, and edge guards, ensuring safe, efficient signal and power transmission in challenging environments.​
  • Core Component: Main Cable Harness Assembly​
  • At the heart of the module is the Main cable harness assembly, a pre-engineered bundle of high-conductivity copper cables encased in flame-retardant, abrasion-resistant sheathing (rated for -40°C to +105°C). The harness features color-coded wires and pre-terminated connectors for easy identification and installation, with shielded cables minimizing electromagnetic interference (EMI) to protect sensitive control signals. Its modular design allows for tailored routing through the cab’s complex framework, connecting components such as dashboards, lighting, and climate systems to the vehicle’s central ECU.​
  • Sealing and Protection System​
  • A network of gaskets—strategically placed at cable entry points and connector junctions—forms a critical barrier against water, dust, and contaminants. These gaskets, crafted from ethylene-propylene-diene monomer (EPDM) or silicone rubber, offer superior resistance to UV radiation, ozone, and temperature fluctuations, maintaining elasticity and sealing integrity over extended use. Their compressible design ensures airtight fits in irregular spaces, while 唇边 (lip seals) on bulkhead connectors prevent moisture ingress, achieving an IP67 rating for waterproof and dustproof protection.​
  • Secure Mounting and Edge Protection​
  • Screws (stainless steel, grade A2-70) secure the harness to the cab frame, with torque specifications set at 8–12 N·m to balance stability and serviceability. Edge guards, made from impact-resistant polyvinyl chloride (PVC), line cable routing paths along sharp metal edges, preventing abrasion and insulation damage. These guards feature a grooved design that guides cables safely around corners, reducing stress points and extending the harness’s operational life.​
  • Engineering Excellence for Durability​
  • Every component undergoes rigorous testing: the Main cable harness assembly is vibration-tested at 20G acceleration for 100 hours to simulate rough terrain, while gaskets are compressed for 1,000 hours at 150°C to validate resilience. The edge guards resist 500+ cycles of abrasion testing, ensuring no cable damage even under constant contact with frame surfaces. The module’s connectors are salt-spray tested for 500 hours to prevent corrosion, critical for maintaining conductivity in coastal or high-salt environments.​
  • Performance and Operational Benefits​
  • The Beiben Cab Main Cable Module enhances vehicle reliability by minimizing electrical faults caused by moisture, vibration, or physical damage. The gaskets and edge guards eliminate common failure points, while the Main cable harness assembly’s preassembled design reduces installation time by 30%. Its EMI-shielded cables ensure stable data transmission for advanced driver-assistance systems (ADAS), and the modular layout simplifies maintenance—allowing technicians to replace individual sections without disassembling the entire harness.​
  • Conclusion: Reliable Cab Connectivity for Heavy-Duty Vehicles​
  • The Beiben Cab Main Cable Module sets a standard for durability, precision, and protection in commercial vehicle electrical systems. By integrating a high-performance Main cable harness assembly with robust gaskets, secure screws, and protective edge guards, Beiben ensures this module delivers consistent connectivity and long-term performance, even in the harshest operating conditions. It exemplifies the brand’s commitment to engineering excellence, providing a trusted solution for fleets that demand uninterrupted cab-system functionality.​

Product Parameters of Beiben Cab Main Cable Module

No. Part Number Part Name English  Quantity
1 129 540 15 06 Main cable harness assembly 1
2 100818 006093 screws 1
3 100097 006100 gaskets 1
4 107245 006000 gaskets 1
5 100818 006093 screws 1
6 100097 006100 gaskets 1
7 107245 006000 gaskets 1
8 001 997 83 90 gaskets 5
9 001 997 83 90 gaskets 2
10 001 997 83 90 gaskets 1
11 001 997 83 90 gaskets 1
12 107 824 00 88 edge guards 1
 

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