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Beiben Cab Ground Strap Module
Beiben Cab Ground Strap Module
2025-06-23
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Beiben Duct
2025-06-23

Beiben Air Conditioning

Beiben Air Conditioning
Beiben Air Conditioning
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What is the Beiben Air Conditioning？

  • Beiben Air Conditioning System: Heavy-Duty Cooling for Commercial Vehicles
  • Engineered to deliver reliable climate control in extreme conditions, the Beiben Air Conditioning system integrates high-efficiency Condenser Assembly, robust High Pressure Inlet Hose, and precision fastening components—Dual Hose Clamps, Angle Pieces, and Combination Screws—to ensure optimal heat exchange, pressure resistance, and durability in commercial vehicles. Designed for heavy-duty applications, this system balances innovative refrigeration technology with rugged construction, maintaining cabin comfort across diverse operational environments.
  • Core Cooling Component: High-Performance Condenser Assembly
  • The Condenser Assembly serves as the system’s thermal core, featuring a lightweight aluminum alloy matrix (6063-T6, thermal conductivity ≥ 205 W/mK) with parallel-flow microchannel design, increasing heat dissipation efficiency by 30% compared to traditional serpentine designs. Its fin-and-tube structure (1mm wall thickness, 20 fins per inch) withstands 25 bar of pressure (SAE J2064 compliant), while a hydrophilic coating reduces dust accumulation by 40%, ideal for dusty off-road or urban environments. The assembly is optimized for low airflow resistance (pressure drop ≤ 15 kPa at 30 m³/min), ensuring consistent performance even at high ambient temperatures (up to +50°C).
  • Pressure Management: High Pressure Inlet Hose & Dual Hose Clamps
  • The High Pressure Inlet Hose (2-layer EPDM rubber with braided stainless steel reinforcement) transfers refrigerant under 35 bar of pressure, resisting degradation from ozone, UV rays, and engine oils (ASTM D471 compliant). Its inner liner (NBR-PVC blend) maintains low permeability (≤ 5g/m³/day), minimizing refrigerant loss over time. Dual Hose Clamps (stainless steel, 12mm width) secure the hose to the condenser and compressor, featuring a torque-sensitive design (10–15 N·m) that prevents over-tightening while resisting vibration-induced loosening (tested at 20G acceleration, ISO 16750-3 compliant).
  • Structural Integration: Angle Pieces & Fastening System
  • A precision-engineered Angle Piece (die-cast aluminum, 6061-T6) aligns the condenser with the vehicle’s front fascia, reducing installation time by 25% through pre-machined mounting slots. This component is secured to the frame using Combination Screws (grade 10.9, M6 x 20mm) and Insert Nuts (zinc-nickel plated, M6 thread), which distribute clamping force evenly across the condenser’s mounting brackets. Washers (flat, 4mm-thick steel) and Nuts (nylon-insert locknuts, DIN 985) create a vibration-resistant connection, maintaining 95% clamping force after 100,000 cycles of heavy-duty operation—critical for off-road stability.
  • Material Excellence & Environmental Resilience
  • The system prioritizes longevity through advanced materials:
  • Corrosion Resistance: Aluminum condenser components receive a chromate conversion coating (MIL-DTL-5541 type II), passing 1,000 hours of salt-spray testing (ASTM B117), while steel fasteners undergo a 50μm zinc-nickel plating, ideal for coastal or winter fleets.
  • Temperature Tolerance: Hoses and seals function reliably from -40°C to +120°C, with EPDM rubber retaining 85% of tensile strength in extreme cold and resisting hardening in high heat.
  • Leak Prevention: O-ring seals (FKM fluoroelastomer, shore hardness 70A) at hose connections achieve IP67-rated tightness, blocking moisture and air ingress to maintain system efficiency over 15+ years of service.
  • Performance & Compliance
  • Key features for commercial fleets include:
  • Energy Efficiency: The condenser’s optimized airflow reduces compressor load by 15%, improving fuel economy by 1–2% during air conditioning use.
  • Quick Maintenance: Modular design allows replacement of High Pressure Inlet Hose or Condenser Assembly in under 60 minutes using standard tools, minimizing downtime.
  • Regulatory Adherence: Meets global standards (ISO 16750-4 for thermal cycling, SAE J1627 for refrigerant compatibility), ensuring seamless deployment in international markets.
  • Testing & Reliability
  • Rigorous validation ensures industry-leading performance:
  • Burst Pressure Test: Hoses withstand 80 bar of pressure (2.3x operating pressure), exceeding SAE J3062 requirements.
  • Vibration Fatigue Test: Fasteners and angle pieces maintain structural integrity after 500 hours of 10–2,000 Hz vibration, with no cracks or loosening detected.
  • Thermal Cycling Test: The system cools a 10m³ cabin from +45°C to +25°C in ≤ 8 minutes (ISO 7730 comfort standard), even at full vehicle load.
  • Conclusion: Durable, Efficient Climate Control for Heavy-Duty Fleets
  • The Beiben Air Conditioning system, featuring a high-efficiency Condenser Assembly, pressure-resistant High Pressure Inlet Hose, and robust fastening components, sets a benchmark for reliability and performance in commercial vehicles. By combining advanced thermal engineering, rugged materials, and SEO-optimized technical precision, Beiben ensures this system delivers uncompromising comfort and durability—exemplifying the brand’s commitment to innovative solutions that enhance driver experience and fleet operational efficiency.

Product Parameters of Beiben Air Conditioning

No. Part Number Part Name English  Quantity
1 571 830 05 60 Condenser Assembly 1
2 514 830 10 96 High Pressure Inlet Hose 1
3 514 830 00 72 Dual Hose Clamps 2
4 514 831 00 12 Angle Piece 1
5 100093 010100 Washer 4
6 100097 010200 Washer 4
7 106184 010003 Nut 4
8 106170 006000 Nut 2
9 000 990 71 91 Insert Nut 1
10 105783 010073 Bolt 4
11 109074 006204 Combination Screw 1
12 109074 006164 Combination Screw 2
13 109074 006204 Combination Screw 1
14 571 830 08 96 High Pressure Inlet Hose 1
15 571 830 04 60 Condenser Assembly 1
 

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