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Optimize Your SHACMAN Cooling System with the DZ96259533001 X3000/X5000 Expansion Tank

PART NO.:
DZ96259533001
Part Name:
X3000 / X5000 Expansion Tank
Russian Name:
Расширительный бачок X3000 / X5000

The SHACMAN X3000/X5000 Expansion Tank with OEM number DZ96259533001 represents advanced engineering for heavy-duty truck cooling systems. This crucial component ensures optimal coolant management and temperature regulation in demanding operating conditions. As genuine Shacman truck parts, this expansion tank guarantees perfect compatibility and reliable performance. The DZ96259533001 undergoes rigorous quality control testing to meet stringent automotive standards for durability and functionality.

Manufactured with precision engineering, this expansion tank provides exceptional coolant containment and pressure management. The robust design incorporates heat-resistant materials and advanced construction techniques. Commercial vehicle operators trust this component for consistent performance across various environmental conditions and operational demands.

X3000 / X5000 Expansion Tank

X3000 / X5000 Expansion Tank

Расширительный бачок X3000 / X5000

Расширительный бачок X3000 / X5000

Tanque de Expansión X3000 / X5000

Tanque de Expansión X3000 / X5000

Technical Specifications: X3000/X5000 Expansion Tank DZ96259533001

Parameter Specification
OEM Number DZ96259533001
Product Name X3000/X5000 Expansion Tank
Brand SHACMAN
Material High-Density Polypropylene
Capacity 3.5 Liters
Pressure Rating 1.5 Bar
Temperature Range -40°C to 120°C
Compatibility X3000, X5000 Series

Cooling System Performance

The X3000/X5000 Expansion Tank DZ96259533001 ensures optimal cooling system operation. The tank manages coolant expansion during temperature fluctuations effectively.

Advanced design prevents coolant loss and maintains system pressure. Proper coolant circulation supports engine temperature regulation and performance.

The reservoir accommodates thermal expansion without compromising system integrity. Cooling efficiency remains consistent across various operating conditions.

Durability Features

High-density polypropylene construction provides excellent chemical resistance. The material withstands prolonged exposure to coolant additives and temperature cycles.

Reinforced mounting points ensure secure installation and vibration resistance. The tank maintains structural integrity under mechanical stress and pressure changes.

UV-stabilized materials prevent degradation from environmental exposure. The component meets rigorous commercial vehicle durability requirements.

Vehicle Integration

Specifically engineered for SHACMAN X3000 and X5000 series trucks. The DZ96259533001 ensures perfect fitment and optimal cooling system performance.

Direct replacement capability simplifies maintenance and repair procedures. Installation follows factory specifications and requires standard tools.

The expansion tank integrates seamlessly with existing cooling system components. Compatibility testing validates proper function with all connected systems.

Cooling System Management

The expansion tank plays a vital role in maintaining cooling system efficiency. It accommodates coolant volume changes during engine operation cycles.

Pressure management features prevent system damage from thermal expansion. The tank design ensures proper coolant level maintenance and air separation.

Visual inspection capabilities allow easy monitoring of coolant condition and level. The transparent section provides quick status checks during routine maintenance.

Integrated connection points ensure secure hose attachment and leak prevention. The system maintains optimal pressure for efficient heat transfer performance.

Quality Assurance Process

Material Testing

Comprehensive material analysis ensures chemical resistance and thermal stability. Each batch undergoes rigorous quality verification procedures.

Pressure Testing

Hydraulic pressure testing validates structural integrity and leak prevention. Components exceed standard pressure requirements for reliability.

Thermal Cycling

Simulated thermal cycling tests verify performance under temperature variations. Products maintain integrity through extreme condition exposure.

Vibration Analysis

Mechanical vibration testing confirms mounting stability and durability. Components withstand road-induced vibrations effectively.

Installation and Maintenance

Proper installation ensures optimal cooling system performance and longevity. Follow manufacturer specifications for mounting procedures and connection torque values.

Verify component alignment and hose connection integrity before system pressurization. Ensure all mounting brackets secure the tank without stress points.

Regular inspection schedules identify potential issues before system failure occurs. Check for cracks, leaks, or material degradation during routine maintenance.

Coolant level monitoring maintains system efficiency and prevents overheating issues. The transparent section allows quick visual inspection without disassembly.

Operational Benefits

Engine Protection

Proper coolant management prevents engine overheating and component damage. The expansion tank maintains consistent cooling system pressure.

Thermal expansion accommodation reduces stress on cooling system components. Engine performance remains stable across temperature variations.

System Reliability

Durable construction minimizes failure risks and maintenance requirements. The tank design prevents coolant loss and air intrusion issues.

Long service life provides excellent value for fleet maintenance budgets. Reduced downtime supports operational efficiency and scheduling.

Compliance Assurance

Meets automotive industry standards for cooling system components. Documentation supports compliance verification and quality assurance processes.

Genuine SHACMAN components ensure warranty protection and technical support. Proper installation maintains vehicle system integrity and performance.

Quality Certification Standards

The DZ96259533001 X3000/X5000 Expansion Tank undergoes comprehensive quality verification processes. Manufacturing facilities maintain ISO 9001 quality management systems certification.

Components meet international automotive standards for cooling system performance and safety. Regular internal and external audits ensure consistent quality across production batches.

Complete traceability systems document manufacturing processes and raw material sources. Quality records support customer verification and regulatory compliance requirements.

Continuous improvement programs incorporate customer feedback and technological advancements. Product updates maintain compatibility with evolving vehicle cooling systems.

Technical Innovation Features

Advanced polymer engineering ensures optimal material performance in cooling applications. Computer-aided design optimizes tank geometry and fluid dynamics.

Material science innovations enhance chemical resistance and thermal stability. Composite formulations provide durability while maintaining weight efficiency.

Molding technology improvements deliver precise component dimensions and consistent quality. Production processes ensure repeatable performance characteristics.

Ergonomic design considerations improve serviceability and maintenance access. The expansion tank integrates seamlessly with vehicle cooling system layouts.

Service Life and Reliability

The X3000/X5000 Expansion Tank DZ96259533001 demonstrates exceptional longevity in commercial vehicle applications. Proper maintenance extends component service life significantly.

Regular inspection schedules identify potential material fatigue before failure occurs. Cleaning procedures maintain visual inspection capability and system integrity.

Environmental protection features prevent premature degradation from heat and chemicals. Quality materials withstand extended exposure to demanding operating conditions.

Documented performance history supports reliability claims and customer confidence. The component delivers consistent cooling system performance throughout its service life.

Performance Optimization

The expansion tank design optimizes cooling system efficiency through precise volume management. Coolant expansion accommodation prevents pressure spikes and system stress.

Air separation features maintain proper coolant composition and heat transfer capability. The system prevents airlock formation that could compromise cooling performance.

Temperature compensation mechanisms accommodate seasonal climate variations effectively. Cooling system operation remains stable across different environmental conditions.

Pressure regulation maintains optimal system operation without component strain. The design balances performance requirements with durability considerations.

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