SHANTUI SL60W Wheel Loader -Brake System For Whole Machine (Match Shangchai CAT Engine)
SHANTUI SL60W Wheel Loader -Brake System For Whole Machine (Match Shangchai CAT Engine)
2025-07-07
SHANTUI SL60W Wheel Loader -Air Reinforce Pump
SHANTUI SL60W Wheel Loader -Air Reinforce Pump
2025-07-07

SHANTUI SL60W Wheel Loader Brake System For Whole Machine (Match Weichai Styer Engine)

SHANTUI SL60W Wheel Loader -Brake System For Whole Machine (Match Weichai Styer Engine)
SHANTUI SL60W Wheel Loader -Brake System For Whole Machine (Match Weichai Styer Engine)

What is the SHANTUI Brake System For Whole Machine (Match Weichai Styer Engine)?

  • The Brake System for the Whole Machine of the SHANTUI SL60W Wheel Loader (matched with the Weichai Styer Engine) is a robust pneumatic-hydraulic system engineered to deliver reliable stopping power, parking safety, and seamless integration with the engine’s output. Designed to handle heavy loads and harsh working conditions, this system combines high-pressure air management, precision valves, and durable piping to ensure responsive braking in construction, mining, and material handling operations. Below is a detailed breakdown of its key components:
  • 1. Air Supply & Storage
  • Air Reservoir: A high-strength steel tank that stores compressed air (generated by the engine-driven compressor), providing a steady pressure source for brake actuation. It is secured by Air Reservoir Hoop and Bracket for Air Reservoir, with Plug sealing unused ports to maintain pressure integrity.
  • Intake-tube for Air Reservoir & Exit Pipe for Air Compressor: Reinforced steel tubes that channel compressed air from the compressor to the reservoir (intake) and direct excess air to auxiliary systems (exit), ensuring efficient pressure regulation.
  • Oil-water Separator Combination Valve: A critical filter that removes moisture and oil from compressed air, preventing corrosion in valves and lines. It integrates with Automatic Drain Water Valve (secured by Bolt and Combined Washer) to expel collected water, maintaining air quality.
  • 2. Control Valves & Actuation
  • Air Brake Valve (With Pedal): A foot-operated valve that modulates air flow to brake chambers, translating operator input into proportional braking force. It connects to the reservoir via Hose, Air Reservoir to Foot Brake Valve and links to front/rear systems through Hose, Front Braking Pump to Foot Brake Valve.
  • Mannual Control Brake Valve: A hand-operated valve for parking and emergency braking, connected to the system via Hose, Exit Canister to Hand Brake Valve and Hose, Hand Brake Valve to Cut-off Valve for secure load holding.
  • Air Control Cut-off Valve: A safety valve that isolates or activates brake circuits, linked to the shut-off mechanism via Hose, Cut-off Valve to Shut-off Valve to prevent unintended engagement.
  • 3. Piping, Hoses & Connections
  • Braking Pipe & Specialized Lines: Reinforced steel pipes (including Braking Pipe (Match Feicheng Axle)) and flexible hoses distribute pressure across the system. Key lines include:
  • Hose, Rear Air Boosting Pump to Rear Axle: Transmits pressure to rear brake chambers for balanced stopping.
  • Braking Pipe of Axle (Match Feicheng Axle): Custom-fit pipes for Feicheng axles, ensuring leak-free pressure transfer.
  • Hose, Foot Brake Valve to Rear Pump: Links the main valve to the rear boosting pump, synchronizing front and rear braking.
  • Joints & FittingsM22x1.5 JointTee Fitting, and Pneumatic Celerity Joint connect pipes/hoses, with M12x1.25×45 Link BoltM12x1.25 Link Bolt, and Washer securing connections to resist vibration-induced loosening. Adjustable Fitting and Adjustable Bolt allow fine-tuning of line alignment during installation.
  • 4. Mounting, Safety & Accessories
  • Bracket for Rear Braking Pump: A steel bracket that mounts the rear boosting pump to the frame, secured by Bolt and Spring Washer for rigid, vibration-resistant installation.
  • Parking Brake Air-chamber: A spring-loaded chamber that engages parking brakes via Hose, Cut-off Valve to Brake Air-chamber, ensuring the loader stays stationary when parked.
  • Braking Light Switch: Activates brake lights when the system engages, enhancing worksite visibility. It is mounted with Bolt and Flat Washer for reliable operation.
  • 5. Fasteners & Securements
  • Bolt, Nut, & Washer: High-tensile fasteners (including Bolt with Spring Washer and Combined Washer) secure valves, brackets, and pipes, preventing loosening under extreme vibration. Clip secures hoses to the frame, reducing abrasion and movement.
  • System Functionality
  • The system operates by compressing air via the Weichai Styer Engine’s compressor, storing it in the Air Reservoir before distribution through valves and lines. When the operator engages the Air Brake Valve (With Pedal) or Mannual Control Brake Valve, pressure flows through specialized pipes (e.g., Braking Pipe of Axle) to actuate front/rear brake chambers, delivering balanced stopping force. Compatibility with Feicheng axles (via custom pipes) and integrated safety features (e.g., cut-off valves) make this system a cornerstone of the SL60W’s reliability, ensuring safe operation even under maximum loads.

Product Parameters of SHANTUI Brake System For Whole Machine (Match Weichai Styer Engine)?

NO PART NO. PART NAME Q’TY
1 ZL50G2-07001 M22x1.5 Joint 4
2 ZL50G2-07002 Tee Fitting 1
3 ZL50G2-07003  Joint 7
4 ZL50G2-07004 Joint 3
6 DG956W 11 -07006 Intake-tube for Air Reservoir 1
7 DG956W 11 -07005  Exit Pipe for Air Compressor 1
8 ZL50G2-07009A Air Reservoir 1
9 08958-07010 Plug 1
10 ZL50G2-07011  Bracket for Rear Braking Pump 1
11 ZL50G2-07013 M12x1.25×45 Link Bolt 4
12 ZL50G2-07014 Braking Pipe 4
12A ZL50G2-07014B  Braking Pipe   (Match Feicheng Axle) 4
13 ZL50G2-07015 M12x1.25 Link Bolt 4
14 ZL50G2-07016A Tee Fitting 1
15 ZL50G2-07017 Braking Pipe of Axle 2
15A ZL50G2-07017B  Braking Pipe of Axle (Match Feicheng Axle) 2
16 ZL50G2-07018 Tee Fitting 1
17 ZL50G2-07019  Joint 1
18 ZL50G2-07020  Joint 1
19 ZL50G2-07021A Bracket for Air Reservoir 2
20 ZL50G2-07022A Air Reservoir Hoop 2
21 ZL50G2-07024 Plug 1
22 ZL50G2-07025  Joint 1
23 08965-07026 Barometer Tube 1
24 ZL50G2-07027  Hose.Rear Air Boosting Pypm to Rear Axle 1
25 DG958-07028  Hose,Hand Brake Valve to Cut-0ff Valve 1
26 DG958-07030  Hose,Front Braking Pump to Foot Brake Valve 1
27 ZL50G2-07031 A  Hose,Front Braking Pump to Rear Axle 1
28 ZL50G2-07032  Hose,Air Reservoir to Foot Brake Valve 1
29 08958-07034  Hose,Ex1t Canister to Hand Brake Valve 1
30 ZL50G2-07035  Hose.Cut-0ff Valve to Shut-off Valve 1
31 ZL50G2-07036 Hose,Cut-0ff Valve to Brake Air-chamber 1
32 ZL50G2-07037 Hose,Foot Brake Valve to Rear Pump 1
33 ZL50G3-07014  Joint 1
34 ZL50G3-07015  Joint 1
35 ZL50G3-07046 Pump Device 1
36 ZL50G2-07043  Jomt 1
37 ZL50G2-07044  Joint 1
(1) GB6170-86,M12  Nut 4
(2) GB93-87,12 Washer 6
(3) GB5781-86,M12x30  Bolt 4
(4) XM60C-3214005  Air Brake Valve   (With Pedal) 1
(5) GB5781-86,M8x30  Bolt 4
(6) GB93-87,8 Spring Washer 4
(7) QZSOA-3526001 Mannual Control Brake Valve
(8) QZ50A-3516002 Air Control Cut-off Valve 1
(9) XZ60A-3510001 Air Reinforce Pump 2
(12) GB5781-86,M10x25  Bolt 6
 (13) GB93-87,10 Spring Washer 12
(14) SH380A-3511002  Oil-water Separator Combination Valve 1
(15) GB6170-86,M10  Nut 6
(16) GB5781-86,M10x70  Bolt 2
(17) JB982-77,22 Combined Washer 3
(18) HHSOA-3507002 Parking Brake Air-chamber 1
(19) JB982-77,12 Combined Washer 18
(20) JN150-372001 Braking Light Switch 1
(21) GB5781-86,M10x30  Bolt 4
(22) 35360070010 Automatic Drain Water Valve 1
(23) GB5781-86,M12x25  Bolt 2
(24) JB982-77,14 Combined Washer 2
(25) GB95-85,16 Flat Washer 2
(26) ZD200x8  Clip 6
(27) SH-40-TSK-L 1/2″  Pneumatic Celerity Joint 1

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