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Shacman X6000 Dashboard Assy
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Shacman X6000 Headlamp

Shacman X6000 Headlamp
Shacman X6000 Headlamp
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What is the Shacman X6000 Headlamp？

  • Shacman X6000 Headlamp: Precision Lighting for Enhanced Visibility in Demanding Environments​
  • Engineered to deliver reliable illumination and rugged durability, the Shacman X6000 Headlamp system integrates high-efficiency halogen lighting units, precision fasteners, and weather-resistant components—Left/Right headlight (halogen), Front fog assist high beam, and secure mounting hardware—to ensure optimal visibility, structural integrity, and compliance with global safety standards. Designed for the X6000 series, this headlamp balances advanced optics with heavy-duty materials, ideal for logistics, construction, and off-road fleets operating in diverse lighting conditions.​
  • Core Illumination Components: Brightness and Safety​
  • The Left/Right headlight (halogen) units feature 55W halogen bulbs (color temperature: 3,200K, luminous flux: 1,500 lm), designed to meet UN ECE R112 standards for beam pattern precision. Their polycarbonate lenses (thickness: 3mm, impact resistance ≥ 50J) are coated with a UV-stabilized layer (ISO 4892-2 compliant), resisting yellowing after 2,000 hours of sunlight exposure. Adjacent to the main headlights, Left/Right front fog assist high beam (35W halogen, beam angle: 15°) enhance visibility in low-visibility conditions, projecting 800m of focused light while reducing glare for oncoming drivers.​
  • Mounting & Fastening: Secure, Vibration-Resistant Installation​
  • A precision fastening system ensures stable integration with the vehicle’s front fascia:​
  • Cross recessed pan head screws (stainless steel A2-70, M6 x 16mm) secure the headlamp housing to the metal frame, featuring a Phillips recess design that prevents driver cam-out during installation.​
  • Spring washers (stainless steel, DIN 127B) and Small washers (zinc plated, ISO 7089) distribute clamping force evenly, torqued to 8–10 N·m to resist 20G vibrations (ISO 16750-3 compliant), maintaining 95% fastener retention after 100,000 cycle fatigue testing.​
  • Structural Design & Environmental Resilience​
  • The headlamp assembly prioritizes durability in harsh environments:​
  • Housing Material: Die-cast aluminum (ADC12, tensile strength ≥ 240 MPa) with a powder-coat finish (thickness: 60μm, ASTM B117, 1,000 hours salt-spray resistance), dissipating heat efficiently while resisting corrosion from road salts and moisture.​
  • Sealing System: A silicone rubber gasket (shore hardness 60A) creates an IP67-rated barrier, preventing water ingress (immersion up to 1m deep for 30 minutes) and dust penetration—critical for off-road operations.​
  • Optical Performance & Regulatory Compliance​
  • Key features enhance driver safety and operational efficiency:​
  • Beam Adjustment: Manual screw-driven adjusters (rotation range: ±5°) allow precise alignment of low/high beams, ensuring compliance with SAE J583 photometric standards.​
  • Energy Efficiency: Halogen bulbs deliver a 15% improvement in lumens per watt compared to standard incandescent units, reducing battery load during extended night driving.​
  • Testing & Reliability​
  • Rigorous validation ensures industry-leading performance:​
  • Thermal Cycle Test: Functions reliably from -40°C to +85°C, with lens materials retaining 90% light transmission at extreme temperatures.​
  • Vibration Test: After 1,000 hours of 10–2,000 Hz vibration, all Cross recessed pan head screws and washers remain secure, with no lens cracks or bulb socket looseness detected.​
  • Water Ingress Test: Passes a 30-minute high-pressure spray test (800kPa) with zero water intrusion, confirming the effectiveness of the Spring washer-sealed mounting system.​
  • Conclusion: Durable and Precise Illumination for Commercial Vehicle Fleets​

Product Parameters of Shacman X6000 Headlamp

NO Part.No Name Quantity
1 Q2140820F60 Cross recessed pan head screws  16
2 Q40308 Spring washers  16
3 Q40008 Small washers (zinc plated)  16
4 DZ9X259810102 Right headlight (halogen)  1
5 DZ9X259810114 Right front fog assist high beam  1
6 DZ9X259810101 Left headlight (halogen)  1
7 DZ9X259810113 Left front fog assist high beam 1

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