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Shacman X6000 Chassis Air Condition
Shacman X6000 Chassis Air Condition
2025-06-25
Shacman X6000 Steering Control Mechanism
Shacman X6000 Steering Control Mechanism
2025-06-25

Shacman X6000 Chassis Heater Device

Shacman X6000 Chassis Heater Device
Shacman X6000 Chassis Heater Device
Shacman X6000 Chassis Heater Device
Shacman X6000 Chassis Heater Device
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What is the Shacman X6000 Chassis Heater Device？

  • Shacman X6000 Chassis Heater Device: Robust Heating for Harsh Environments​
  • Engineered to deliver reliable warmth and frost protection in extreme climates, the Shacman X6000 Chassis Heater Device integrates a high-efficiency thermal system—Condenser, precision pipes, and durable fasteners—to ensure optimal heat distribution, vibration resistance, and long-term performance. Designed for the X6000 series, this device balances advanced heat exchanger technology with heavy-duty materials, ideal for logistics, construction, and off-road fleets operating in sub-zero conditions.​
  • Core Heating Component: High-Efficiency Condenser​
  • The Condenser (aluminum-brazed core, surface area: 1.8m²) serves as the heater’s heart, leveraging engine coolant (operating temperature: 80°C–95°C) to generate 6.5kW of thermal output. Its multi-louvered fin design (pitch: 2.5mm) increases heat transfer efficiency by 20% compared to flat-fin models, while a corrosion-resistant coating (chromate conversion, MIL-DTL-5541) protects against engine oil and road salt degradation. The condenser’s compact profile (dimensions: 500×300×80mm) allows seamless integration with the chassis framework, minimizing airflow obstruction.​
  • Fluid Circulation System: Durable Pipe Network​
  • A dual-pipe system ensures efficient coolant transport:​
  • Inner pipe (copper-nickel alloy, OD: 12mm, wall thickness: 1.5mm) carries hot coolant from the engine to the condenser, resistant to pressure (max 1.5MPa) and chemical corrosion (ASTM D4340 compliant). Its smooth interior reduces flow resistance by 15%, maintaining a consistent coolant velocity of 3–5 L/min.​
  • Out pipe (stainless steel 304, OD: 14mm) returns cooled coolant to the engine, with a heat-resistant polymer coating (service temperature: -40°C to +150°C) that prevents thermal expansion-induced stress fractures. Both pipes are secured by Clamp (stainless steel, adjustable 15–25mm), which reduces vibration-induced wear by 40% (tested at 20G acceleration, ISO 16750-3 compliant).​
  • Mounting & Fastening: Vibration-Resistant Installation​
  • Precision fasteners and brackets ensure stable integration with the chassis:​
  • Brackets (6mm-thick high-strength low-alloy steel, yield strength ≥ 550 MPa) anchor the condenser to the frame, featuring pre-drilled slots (tolerance: ±0.2mm) for precise alignment. Screws (grade 10.9, M8 x 30mm) and Washers (galvanized steel, 12mm OD) secure the brackets, torqued to 20–25 N·m to resist 25G vibrations—maintaining 95% clamping force after 100,000 cycle fatigue testing.​
  • Additional Brackets support the pipe network, with rubber isolators (shore hardness 60A) that reduce NVH by 12 dB and prevent metal-to-metal contact, critical for off-road durability.​
  • Material Excellence & Environmental Resilience​
  • Components are optimized for extreme operational conditions:​
  • Corrosion Protection: Steel brackets undergo a 50μm zinc-nickel plating (ASTM B117, 1,200 hours salt-spray resistance), while copper-nickel pipes feature a passivated surface that repels electrolytic corrosion in wet environments.​
  • Temperature Performance: The system functions reliably from -50°C to +120°C, with the condenser maintaining 90% heat transfer efficiency at -30°C and pipes resisting embrittlement in arctic cold.​
  • Mechanical Strength: Clamps and fasteners are tested to withstand 50N of lateral force without deformation, ensuring pipe stability during high-impact maneuvers.​
  • Compliance & Performance Benefits​
  • Key features enhance operational efficiency and maintenance ease:​
  • Regulatory Adherence: Meets ISO 6101 for automotive heaters and SAE J2347 for commercial vehicle thermal systems, ensuring global certification and compliance.​
  • Energy Efficiency: Recycles waste engine heat, reducing fuel consumption by 0.4–0.6L/100km compared to electric heaters, with a thermostat-controlled fan (airflow: 400–600 m³/h) that optimizes heat distribution.​
  • Maintenance Convenience: Modular design allows replacement of the Condenser, Inner/Out pipes, or Brackets in 60 minutes using standard tools, with color-coded components (green for coolant lines, silver for structural parts) to minimize errors.​
  • Testing & Reliability​
  • Rigorous validation ensures industry-leading performance:​
  • Pressure Test: The coolant circuit withstands 2.0MPa for 30 minutes with zero leaks, exceeding SAE J2063 burst pressure standards.​
  • Vibration Fatigue Test: After 1,000 hours of 10–2,000 Hz vibration, all Screws and Washers remain torqued within ±5% of specification, with no condenser or pipe damage detected.​
  • Thermal Cycle Test: Maintains full functionality after 1,500 cycles between -40°C and +100°C, confirming no material degradation or seal failure.​
  • Conclusion: Heavy-Duty Chassis Heating for Enduring Performance​.​

Product Parameters of Shacman X6000 Chassis Heater Device

NO Part.No Name Quantity
1 Q402B08 Washer 4
2 Q150B0828 Screw 2
3 DZ16251841501 Condenser 1
4 Q150B0822T1F3 Screw 5
5 DZ16251847903 Bracket 1
6 DZ16251847902 Bracket 1
7 Q401B08 Washer 3
NO Part.No Name Quantity
1 DZ16251847111 Inner pipe 1
2 DZ16251847119 Out pipe 1
3 Q67632 Clamp 2
4 DZ16251847112 Inner pipe 1
5 Q150B0822T1F3 Screw 2
6 Q401B08 Washer 2
 

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