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Shacman X6000 Chassis Heater Device
Shacman X6000 Chassis Heater Device
2025-06-25
Shacman X6000 Propeller Shaft System
Shacman X6000 Propeller Shaft System
2025-06-25

Shacman X6000 Steering Control Mechanism

Shacman X6000 Steering Control Mechanism
Shacman X6000 Steering Control Mechanism
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What is the Shacman X6000 Steering Control Mechanism？

  • Shacman X6000 Steering Control Mechanism: Robust Design for Commercial Vehicle Precision​
  • Engineered to deliver seamless driver input translation and rugged durability, the Shacman X6000 Steering Control Mechanism integrates a modular system of high-strength components—Steering column, Multifunction switch, and precision fasteners—to ensure optimal maneuverability, vibration resistance, and long-term reliability. Crafted for the X6000 series, this mechanism balances ergonomic design with heavy-duty materials, setting a benchmark for commercial vehicle steering in logistics, construction, and off-road operations.​
  • Core Control Components: Driver Interface and Mechanical Transmission​
  • The Steering wheel (thermoplastic elastomer grip, shore hardness 55A) serves as the primary driver interface, mounted to a collapsible Steering column (chrome-molybdenum steel, tensile strength ≥ 800 MPa) that absorbs 30% more impact energy than standard designs. Flanking the column, Column cover-front/rear (ABS plastic with 20% glass fiber, heat resistance ≥ 100°C) shield internal components, secured by Pan-head screws (stainless steel A2-70, M5 x 16mm) that resist 10,000+ cycle vibrations without stripping.​
  • Dual Multifunction switches (IP54-rated, 500,000 cycle durability) integrate cruise control, lighting, and wiper functions, while the Electron column lock (zinc alloy, hardness ≥ 200 HB) provides anti-theft security, engaging within 0.5 seconds of key removal. The Steering flex shaft assy. (cardan joint design, angle capacity ±15°) transfers torque from the column to the steering gear, with a splined interface that reduces backlash by 40% compared to standard couplings.​
  • Mounting Structure: Vibration-Resistant Framework​
  • A network of reinforced brackets ensures stable integration with the cab:​
  • Steering column bracket (6mm-thick HSLA steel, yield strength ≥ 550 MPa) anchors the column to the cab frame, secured by Hex screws (grade 10.9, M10 x 40mm) and Washers (14mm OD, galvanized steel) torqued to 45–50 N·m—resisting 25G vibrations (ISO 16750-3 compliant).​
  • Spindle bracket-left/right (forged steel, yield strength ≥ 600 MPa) support the column’s lower shaft, with pre-machined slots (tolerance ±0.1mm) for precise alignment. Fastening straps (stainless steel, width 25mm) secure wiring harnesses, preventing abrasion from repetitive motion.​
  • Transmission Components: Precision Mechanical Linkage​
  • Key components ensure smooth motion transfer:​
  • Connect shaft bracket (cast iron, hardness ≥ 220 HB) mounts the Connect shaft (hollow steel, OD 30mm, wall thickness 4mm), which connects the flex shaft to the steering gear. A self-aligning Bearing (deep-groove ball, load capacity 2,500 N) reduces friction by 25%, while Dust caps (silicone rubber, shore hardness 70A) create an IP65 barrier against debris.​
  • The Pneumatic button (aluminum body, operating pressure 4–6 bar) enables column height adjustment, with a lock mechanism that maintains position under 50N of vertical force—critical for operator comfort during long hauls.​
  • Material Excellence & Environmental Resilience​
  • Components are optimized for harsh commercial environments:​
  • Corrosion Protection: Steel parts undergo 50μm zinc-nickel plating (ASTM B117, 1,200 hours salt-spray resistance), while plastic covers include UV stabilizers (ISO 4892-2 compliant), ideal for tropical fleets.​
  • Temperature Tolerance: Functions reliably from -40°C to +85°C, with elastomer grips retaining 85% elasticity in arctic cold and electronic locks maintaining functionality in desert heat.​
  • Wear Resistance: The steering wheel’s grip surface passes 200,000 cycles of ASTM D4157 abrasion testing, ensuring long-term tactile feedback.​
  • Compliance & Performance Benefits​
  • Key features enhance safety and operational efficiency:​
  • Regulatory Adherence: Meets UN ECE R79 for steering systems and ISO 12253 for commercial vehicle maneuverability, ensuring global certification.​
  • Ergonomic Design: The column’s 15° tilt and 50mm telescopic adjustment accommodate drivers of all statures, reducing shoulder strain by 35%.​
  • Maintenance Ease: Modular design allows replacement of Multifunction switches or Steering flex shaft assy. in 90 minutes using standard tools, with color-coded fasteners (yellow for high-torque, blue for cosmetic) to minimize errors.​
  • Testing & Reliability​
  • Rigorous validation ensures industry-leading performance:​
  • Fatigue Test: The steering column survives 1 million cycles of full-lock rotation (50° left/right) with no structural damage, exceeding SAE J1906 standards.​
  • Vibration Test: After 1,000 hours of 10–2,000 Hz vibration, all Hex screws and Nuts remain torqued within ±3% of specification, with no play detected in the mechanism.​
  • Impact Test: The collapsible column absorbs 800J of energy during a frontal collision, conforming to ISO 26262 automotive safety standards.​
  • Conclusion: Heavy-Duty Steering Precision for Unmatched Control.

Product Parameters of Shacman X6000 Steering Control Mechanism

NOPart.NoNameQuantityRemark
1DZ9X189460299Steering column bracket1 
2Q401B08Washer4 
3Q150B0825T1F3Hex screw2 
4DZ9X189460220Column cover-front1 
5Q2140612Pan-head screw13 
6DZ9X189460223Column cover-front1 
7DZ9X189460105Steering wheel1 
 DZ9L149584622Multifunction switch1Subcomponents
 DZ9L149584624Multifunction switch1Subcomponents
8DZ9X189460203Steering column1 
9DZ9X189460242Spindle bracket-right1 
10DZ9X259460703Electron column lock1 
11DZ9X189460251Bracket1 
12DZ9X189460222Column cover- rear1 
13DZ9X189460221Column cover- rear1 
14DZ9X189460301Steering flex shaft assy.1 
15Q2140616Pan-head screw4 
16DZ9X189460305Floor board dust cap1 
17Q32008Nut6 
18DZ9X259460601Connect shaft bracket1 
19Q1840825Hex screw6 
20DZ9X259460401Connect shaft1 
21DZ9H259460501Bearing1 
22DZ9H259460502Dust cap1 
23Q150B0820T1F3Hex screw2 
24DZ9X189460205Pneumatic button1 
25DZ9X189460241Spindle bracket-left1 
26190003171697Fastening strap2 
27DZ93189777036Fastening strap3 
28Q150B0830T1F3Hex screw4 
29Q402B08Washer4 
30Q340B08T2F3nut2 
31Q1960820Hex screw2 

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