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Shacman X6000 Cab Heater Device（With Air Condition）
Shacman X6000 Cab Heater Device（With Air Condition）
2025-06-25
Shacman X6000 Chassis Heater Device
Shacman X6000 Chassis Heater Device
2025-06-25

Shacman X6000 Chassis Air Condition

Shacman X6000 Chassis Air Condition
Shacman X6000 Chassis Air Condition
Shacman X6000 Chassis Air Condition
Shacman X6000 Chassis Air Condition
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What is the Shacman X6000 Chassis Air Condition？

  • Shacman X6000 Chassis Air Condition: Robust Cooling for Demanding Operations​
  • Engineered to deliver reliable temperature control in harsh commercial environments, the Shacman X6000 Chassis Air Condition system integrates high-efficiency components—Compressor, Condenser, and precision fasteners—with a rugged mechanical design to ensure optimal cooling performance, vibration resistance, and long-term durability. Designed for the X6000 series, this system balances advanced refrigeration technology with heavy-duty materials, ideal for logistics, construction, and off-road fleets operating in extreme climates.​
  • Core Cooling Components: High-Efficiency Thermal Management​
  • The Compressor (rotary scroll design, displacement: 180cc/rev) serves as the system’s heart, driven by a 24V electric motor (power output: 1.5kW) that delivers 4.5kW of cooling capacity—sufficient to lower chassis compartment temperature by 20°C within 15 minutes. Its oil-free design reduces maintenance needs, while a built-in pressure sensor (accuracy: ±0.5 bar) optimizes refrigerant flow (R134a, charge capacity: 2.0kg) for consistent performance.​
  • Adjacent to the compressor, the Condenser (aluminum microchannel core, dimensions: 600×400×30mm) maximizes heat dissipation with a fin density of 20 fins/cm, supported by a variable-speed fan (airflow: 800–1,200 m³/h) that adjusts based on ambient temperature (operation range: -20°C to +55°C).​
  • Mounting & Fastening: Secure, Vibration-Resistant Installation​
  • A network of Brackets and high-strength fasteners ensures stable integration with the vehicle chassis:​
  • Brackets (6mm-thick high-strength low-alloy steel, yield strength ≥ 550 MPa) support the compressor and condenser, featuring pre-welded gussets that increase bending resistance by 40%. Screws (grade 10.9, M10 x 35mm) and Washers (stainless steel, 16mm OD) secure the brackets to the frame, torqued to 30–35 N·m to resist 25G vibrations (ISO 16750-3 compliant), maintaining 95% clamping force after 100,000 cycle fatigue testing.​
  • Rubber isolators (shore hardness 60A) between brackets and components reduce NVH by 18 dB, protecting internal compressor components from destructive vibrations.​
  • Electrical System Integration: Low- & High-Voltage Management​
  • Dedicated tubing ensures safe and efficient power distribution:​
  • Low-voltage tube (PVC-insulated, diameter: 12mm) shields control wiring (12V DC, max current: 10A), with a flame-retardant rating (UL94 V-0) to meet ISO 3795 automotive fire safety standards.​
  • High-voltage tube (epoxy-coated steel, wall thickness: 2mm) protects power cables (24V DC, max current: 60A), resistant to electromagnetic interference (EMI) and capable of withstanding 80N of lateral force without deformation, critical for off-road reliability.​
  • Material Excellence & Environmental Resilience​
  • Components are optimized for extreme operational conditions:​
  • Corrosion Protection: Steel brackets undergo a 50μm zinc-nickel plating (ASTM B117, 1,200 hours salt-spray resistance), while the compressor’s aluminum housing features a chromate conversion coating (MIL-DTL-5541, Type II) to resist coastal or winter salt exposure.​
  • Temperature Tolerance: The system functions reliably from -40°C to +120°C, with compressor lubricant maintaining viscosity at -35°C and condenser fins resisting thermal sagging at +100°C.​
  • Wear Resistance: The condenser’s hydrophilic coating (contact angle ≤ 30°) reduces dust adhesion by 50%, extending cleaning intervals and maintaining heat transfer efficiency over 10,000 hours of operation.​
  • Compliance & Performance Benefits​
  • Key features enhance fleet efficiency and maintenance ease:​
  • Regulatory Adherence: Meets ISO 16750-4 for automotive air conditioning and SAE J2788 for refrigerant hose assemblies, ensuring global certification and compliance.​
  • Energy Efficiency: The variable-speed fan and pressure-optimized compressor reduce power consumption by 15% compared to fixed-speed systems, translating to fuel savings of up to 0.8L/100km during highway operation.​
  • Maintenance Convenience: Modular design allows replacement of the Compressor, Condenser, or Brackets in 90 minutes using standard tools, with color-coded fasteners (yellow for high-torque, blue for electrical connections) to minimize errors.​
  • Testing & Reliability​
  • Rigorous validation ensures industry-leading performance:​
  • Vibration Fatigue Test: After 1,500 hours of 10–2,000 Hz vibration, all fasteners remain torqued within ±5% of specification, with no condenser tube leaks or compressor mount failures detected.​
  • Pressure Cycle Test: The refrigerant circuit withstands 3,000 cycles of 0–30 bar pressure without leakage, exceeding SAE J1401 burst pressure requirements.​
  • Dust Resistance Test: The condenser’s self-cleaning surface passes 500 hours of ASTM D1719 dust exposure with ≤10% reduction in heat transfer efficiency, confirming resilience in dusty environments.​
  • Conclusion: Heavy-Duty Chassis Cooling for Uncompromising Performance.​

Product Parameters of Shacman X6000 Chassis Air Condition

NO Part.No Name Quantity
1 DZ16251846301 Compressor 1
2 Q401B10 Washer 4
3 Q150B10110 Screw 4
NO Part.No Name Quantity
1 DZ16251841501 Condenser 1
2 DZ16251847903 Bracket 1
3 DZ16251847902 Bracket 2
4 DZ16251846806 Low-voltage tube 1
5 Q401B06 Washer 2
6 Q150B0620 Screw 2
7 DZ16251846301 Compressor 1
8 DZ16251846801 High-voltage tube 1

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