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2025-06-23
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Beiben Cab Ground Strap Module

Beiben Cab Ground Strap Module
Beiben Cab Ground Strap Module
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What is the Beiben Cab Ground Strap Module？

  • Beiben Cab Ground Strap Module: Electrical Stability for Heavy-Duty Vehicles​
  • Engineered to ensure reliable electrical grounding and protect against voltage fluctuations, the Beiben Cab Ground Strap Module integrates a high-conductivity Ground Cable Assembly with precision Bolts, Washers, and Nuts, delivering superior performance, corrosion resistance, and ease of installation for commercial vehicles. Designed to withstand the rigors of heavy-duty operations, this module stabilizes electrical systems, reduces EMI interference, and enhances safety in diverse environments.​
  • Core Component: High-Performance Ground Cable Assembly​
  • The Ground Cable Assembly serves as the module’s backbone, featuring a 25mm² copper alloy conductor (electrical conductivity ≥ 5.8×10⁷ S/m) encased in a flame-retardant PVC sheath (UL94 V-0 rating). This cable provides a low-resistance pathway (≤0.001Ω) for static discharge and fault currents, minimizing electrical noise and protecting sensitive components like ECUs, sensors, and lighting systems. The cable ends are crimped with tin-plated copper terminals (thickness ≥ 0.1mm), enhancing corrosion resistance and ensuring a secure connection with vehicle frames.​
  • Mounting System: Secure & Vibration-Resistant Fastening​
  • Robust Bolts (stainless steel, M8 x 40mm, grade A4-70), Washers (4mm-thick galvanized steel), and Nuts (nylon-insert locknuts, DIN 985) ensure stable installation:​
  • Bolts penetrate the cab frame and grounding points, torqued to 30–40 N·m to withstand 20G vibration (ISO 16750-3 compliant), preventing loose connections that could cause electrical faults.​
  • Flat washers distribute clamping force evenly, reducing stress on mounting surfaces, while locknuts eliminate rotational movement, maintaining 95% clamping force after 100,000 cycle fatigue testing.​
  • The dual-bolt design (one for cab, one for chassis) creates a redundant grounding path, critical for heavy trucks carrying electrical loads or operating in high-static environments.​
  • Material Excellence & Environmental Resistance​
  • The module prioritizes durability through advanced materials and engineering:​
  • Corrosion Protection: Copper terminals and steel fasteners undergo a zinc-nickel plating (50μm thickness), passing 1,200 hours of salt-spray testing (ASTM B117)—2x longer than industry standards—making it ideal for coastal, winter, or industrial fleets.​
  • Temperature Tolerance: The PVC sheath resists cracking from -40°C to +105°C, while the copper conductor maintains 99% conductivity across the range, ensuring consistent performance in extreme climates.​
  • Abrasion Resistance: The cable sheath features a 1.5mm-thick protective layer, withstanding 5,000 cycles of Taber abrasion testing (ASTM D4060) without damage, critical for preventing insulation failure from mechanical stress.​
  • Compliance & Performance Benefits​
  • Key design elements ensure electrical safety and efficiency:​
  • EMI Suppression: Low-resistance grounding reduces electromagnetic interference by 40%, protecting navigation and communication systems from signal distortion (compliant with CISPR 25 class 4).​
  • Fault Protection: Rapid discharge of static and transient voltages (≤50ns response time) minimizes the risk of component damage during electrical surges.​
  • Maintenance Ease: Modular design allows quick replacement of the Ground Cable Assembly in 15 minutes using standard tools, with clearly marked mounting points for hassle-free alignment.​
  • Testing & Regulatory Compliance​
  • Rigorous validation ensures industry-leading performance:​
  • Resistance Test: Maintains ≤0.001Ω impedance after 1,000 hours of thermal cycling (-40°C to +85°C), exceeding SAE J1128 grounding standards.​
  • Pull Force Test: The cable assembly withstands 500N of tensile force without terminal detachment, ensuring structural integrity during vehicle maneuvers or collisions.​
  • Salt-Spray Compliance: Metal components show zero rust formation after 1,200 hours of ASTM B117 testing, outperforming generic ground straps by 50%.​
  • Conclusion: Reliable Electrical Grounding for Heavy-Duty Fleets​
  • The Beiben Cab Ground Strap Module, featuring a high-conductivity Ground Cable Assembly and robust Bolt/Washer/Nut fastening system, sets a benchmark for electrical stability and durability in commercial vehicles. By combining premium materials, precision engineering, and SEO-optimized technical details, Beiben ensures this module delivers uncompromising performance—exemplifying the brand’s commitment to solutions that enhance vehicle reliability, safety, and total cost of ownership.

Product Parameters of Beiben Cab Ground Strap Module

No. Part Number Part Name English  Quantity
1 620 540 27 39 Ground Cable Assembly 1
2 105783 008109 Bolt 1
3 100097 008700 Washer 1
4 106184 008102 Nut 1
5 105783 008053 Bolt 1
6 100097 008700 Washer 1
7 106184 008102 Nut 1

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