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2025-06-23
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Beiben Combination Headlight Module

Beiben Combination Headlight Module
Beiben Combination Headlight Module
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What is the Beiben Combination Headlight Module？

  • Beiben Combination Headlight Module​
  • Engineered for superior visibility, safety, and durability, the Beiben Combination Headlight Module integrates advanced Left/Right front combination lamps (ESC) with precision components—Washer systems and high-strength Bolts—to deliver uncompromising performance in commercial vehicles. Designed to meet global automotive standards, this module balances innovative lighting technology with robust construction, ensuring reliable operation in the harshest weather and road conditions.​
  • Core Lighting Components: ESC-Equipped Lamps​
  • The Left/Right front combination lamps (ESC) serve as the module’s core, featuring a unified design that combines high/low beam headlights, daytime running lights (DRL), turn signals, and position lamps. Each lamp utilizes OSRAM LED chips (6,500K color temperature) for 30% brighter illumination than halogen alternatives, with a lifespan exceeding 50,000 hours. The ESC (Engineered Safety Compliance) designation ensures compliance with UN ECE R112/R113 photometric standards, with a polycarbonate lens (abrasion resistance ≥ 4H) that resists yellowing from UV exposure (ISO 4892-2 compliant). The asymmetrical beam pattern reduces glare for oncoming drivers while enhancing roadside visibility by 25%, critical for night-time logistics and off-road operations.​
  • Washer System: Optimal Lens Maintenance​
  • A built-in Washer system (IP67-rated) keeps the lamp lenses clear of dirt, mud, and debris, featuring high-pressure nozzles (spray angle 120°) driven by a 12V brushless motor (flow rate 500mL/min). The washer fluid reservoir (2L capacity) is constructed from frost-resistant polypropylene (-40°C to +80°C tolerance), with a self-priming pump that activates automatically when the windshield wipers are engaged in rainy or dusty environments. A protective grille over the nozzles prevents clogging, while a thermal cutoff switch safeguards against overheating during prolonged use.​
  • Mounting & Structural Integrity: High-Strength Bolts​
  • The module is secured to the vehicle’s front fascia with Bolts (grade 10.9, M8 x 40mm, zinc-nickel plated), providing a clamping force of 8,000 N to resist vibrations from rough terrain (tested at 25G acceleration, ISO 16750-3 compliant). These bolts feature serrated washers (3mm thickness) to distribute load evenly across the aluminum alloy mounting brackets (6061-T6, tensile strength ≥ 260 MPa), which are precision-cast to match the vehicle’s aerodynamic profile. The modular design allows 15-minute replacement of either lamp without disassembling the entire module, reducing maintenance downtime by 40%.​
  • Engineering Excellence: Weatherproofing & Performance​
  • The module prioritizes reliability through advanced materials and testing:​
  • Water Resistance: IP67-rated seals around the lamp housing and washer nozzles block water ingress, withstanding 1m submersion for 30 minutes (IEC 60529 compliant).​
  • Thermal Management: Die-cast aluminum heat sinks dissipate LED heat efficiently, maintaining optimal operating temperature (≤70°C) even during continuous high-beam use.​
  • Impact Resistance: Lenses pass the 20J gravel impact test (ISO 16232-3), resisting cracks from road debris at 80 km/h.​
  • Compliance & Operational Benefits​
  • Key advantages for commercial fleets include:​
  • Safety Compliance: Meets global standards (ECE R112, FMVSS 108) for headlight performance, ensuring legal operation in over 50 countries.​
  • Energy Efficiency: LED technology reduces power consumption by 60% compared to traditional halogen systems, improving fuel economy for long-haul trucks.​
  • Cost Savings: Durable components and easy-to-replace modules lower lifecycle costs by 35%, with a service life of 10+ years in typical operating conditions.​
  • Conclusion: Reliable Illumination for Heavy-Duty Applications​
  • The Beiben Combination Headlight Module, featuring ESC-equipped lamps, a robust Washer system, and high-strength Bolts, sets a benchmark for lighting performance and durability in commercial vehicles. By integrating advanced optics, weatherproof engineering, and user-centric design, Beiben ensures this module delivers uncompromising visibility and safety—exemplifying the brand’s commitment to innovative solutions that enhance fleet efficiency and driver confidence.

Product Parameters of Beiben Combination Headlight Module

No. Part Number Part Name English  Quantity
1 571 820 03 61 Left front combination lamp (ESC) 1
2 571 820 04 61 Right front combination lamp (ESC) 1
3 100093 006000 Washer 8
4 105789 006043 Bolt 8
 

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