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The BY1002315422 Connection is a critical OEM hydraulic or pneumatic fitting engineered specifically for SHACMAN heavy-duty truck systems. This genuine component, identified by part number BY1002315422, serves as a vital junction point within complex fluid networks, ensuring secure, leak-free transitions between hoses, pipes, and system components. As a dedicated supplier of authentic Shacman truck parts, we provide this precision part to maintain the integrity of braking, steering, suspension, or fuel delivery circuits. Manufactured to exacting SHACMAN tolerances, the BY1002315422 connection guarantees perfect compatibility with mating components, preventing pressure drops, fluid contamination, and potential system failures.
Its robust design is essential for sustaining optimal performance under extreme vibration and pressure cycles, making it a key component for preventative maintenance, system repairs, and ensuring the operational safety and reliability of your commercial vehicle.
Connection
Соединение
High-Pressure Forged Alloy Construction: The BY1002315422 connection is forged from high-strength steel or brass alloy, providing exceptional burst pressure resistance and structural integrity for demanding hydraulic and pneumatic applications.
Precision Threading and Sealing Geometry: Features accurately machined threads (e.g., metric, BSPP, JIC) and integrated sealing surfaces (O-ring grooves, cone seats) designed to create a perfect, leak-tight seal with standard fittings and seals.
Corrosion-Resistant Plating and Finish: Treated with zinc-nickel plating, cadmium plating, or other corrosion-resistant finishes to withstand exposure to moisture, road salts, hydraulic fluids, and fuels, ensuring long-term reliability.
Optimized Flow Path Design: Engineered with smooth internal bores and optimized porting to minimize fluid turbulence and pressure drop, ensuring efficient system operation and responsive performance.
The table below details the essential technical specifications for the genuine SHACMAN BY1002315422 Connection. This information is critical for system compatibility and selection.
| Parameter | Value / Description |
|---|---|
| OEM Part Number | BY1002315422 |
| Product Name | Connection (Hydraulic/Pneumatic Fitting) |
| Brand | SHACMAN |
| Primary Material | Carbon Steel, Stainless Steel, or Brass Forging |
| Connection Type | Adapter, Elbow, Tee, Straight Thread, Flare Fitting (Application Specific) |
| Thread Standard & Size | Metric (e.g., M12x1.5), BSPP, JIC 37° (Varies by application) |
| Sealing Method | O-ring, Metal-to-metal cone, Tapered thread with sealant |
| Pressure Rating | Up to 400 Bar (5800 PSI) – Dependent on type and material |
| Temperature Range | -40°C to +120°C (For standard seals) |
| Surface Treatment | Zinc Plating, Nickel Plating, or Anti-Corrosion Passivation |
| Fluid Compatibility | Hydraulic Oil, Engine Oil, Diesel, Air, Coolant |
| Common Applications | Brake Line Junctions, Power Steering Lines, Fuel System Connections, Air System Manifolds |
| Compatible SHACMAN Models | F2000, F3000, X3000 series and other models with corresponding hydraulic/pneumatic systems. |
Always verify the specific thread type and configuration of the BY1002315422 connection using system diagrams or the old part before installation.
The BY1002315422 connection acts as a reliable and precise interface within a truck’s fluid power systems. Its primary role is to ensure a continuous and sealed pathway.
In hydraulic brake systems, a failed connection can lead to pressure loss and brake failure. The integrity of the BY1002315422 is therefore a direct safety concern.
Within the power steering circuit, it ensures smooth fluid transfer for effortless steering control. Any leak here can cause stiff steering and pump damage.
In air brake or suspension systems, it maintains pneumatic pressure, crucial for brake application and ride height control. A secure connection prevents air leaks and system inefficiency.
The fitting also serves as an adapter between different thread standards or hose sizes, allowing for the integration of components from various manufacturers into the SHACMAN system.
Overall, the BY1002315422 is a fundamental component that supports the safe and efficient transfer of energy via fluids or air throughout the vehicle.
1. Depressurize the relevant system completely. For hydraulic systems, relieve pressure. For air systems, drain reservoirs and apply spring brakes.
2. Clean the port threads on the mating component meticulously. Remove any old sealant, dirt, or metal debris using appropriate cleaners and tools.
3. Inspect the new BY1002315422 connection for defects. Ensure the threads are clean and undamaged. Install a new O-ring or sealing washer if required.
4. Apply the correct thread sealant if specified (e.g., liquid thread sealant for tapered threads). For O-ring fittings, lubricate the O-ring with compatible fluid.
5. Start threading the connection by hand to avoid cross-threading. Ensure it aligns straight and screws in smoothly without forcing.
6. Use the correct wrench (e.g., crowfoot, flare nut wrench) to tighten the fitting to the manufacturer’s specified torque value. Do not overtighten.
7. Re-pressurize the system gradually and check thoroughly for leaks around the new BY1002315422 connection. Inspect again after operational heat cycles.
• During preventive maintenance, visually inspect all BY1002315422 connection points for signs of weeping, crusty deposits, or wetness indicating a leak.
• Check for physical damage such as cracks, dents, or corrosion on the fitting body. Pay special attention to areas exposed to road debris.
• Ensure that connected hoses or pipes are not placing undue stress or strain on the connection, which could lead to fatigue failure.
• Listen for audible air leaks near connections in pneumatic systems, especially when the brakes are applied or released.
• When replacing hoses, it is often recommended to replace the connection fittings (like BY1002315422) as a set to ensure a fresh, reliable seal.
• Keep a record of critical fitting replacements in the vehicle’s service history for traceability and future maintenance planning.
Proper installation technique is paramount. Cross-threading or overtightening can ruin both the BY1002315422 fitting and the component port, leading to costly repairs.
Selecting the authentic BY1002315422 connection ensures dimensional precision and material properties that match the original system design perfectly.
Non-genuine fittings may have subtle deviations in thread pitch, sealing angle, or hardness. These can cause leaks, thread galling, or premature failure under pressure.
The genuine part undergoes quality controls for thread accuracy, pressure testing, and coating thickness. This guarantees consistent performance and longevity.
Using the correct OEM fitting like the BY1002315422 preserves the engineered flow characteristics and pressure integrity of the entire system.
It also ensures compatibility with SHACMAN service tools and procedures, simplifying repairs and maintaining warranty coverage on related systems.
Experienced mechanics report that genuine fittings like the BY1002315422 install cleanly and seal correctly on the first attempt, reducing comebacks.
Fleet maintenance data indicates that standardizing on OEM hydraulic connections reduces the incidence of nuisance leaks, which are a common cause of unscheduled downtime.
Operators in cold climates note that high-quality fittings resist corrosion from road salt better, maintaining system integrity season after season.
Workshop supervisors appreciate that using the exact specified part eliminates guesswork and ensures all technicians achieve a consistent, reliable result.
The reliability of critical connections like the BY1002315422 is often cited as a factor in achieving high vehicle availability rates in demanding transport operations.
The BY1002315422 connection plays a direct role in vehicle and environmental safety. A secure seal prevents the release of hydraulic oil or fuel into the environment.
Fluid leaks can contaminate soil and waterways. They also create slippery road hazards, posing a risk to other motorists.
In brake systems, a reliable connection is non-negotiable for safe vehicle stopping distances and overall road safety for the driver and the public.
By ensuring efficient system operation with no leaks, the fitting helps the vehicle maintain optimal performance and fuel efficiency, indirectly reducing emissions.
The durability of the genuine BY1002315422 minimizes waste from frequent replacements and the environmental cost associated with manufacturing and disposing of inferior parts.
Each genuine BY1002315422 connection is produced under SHACMAN’s stringent quality management systems, which include material certification and batch testing.
Critical fittings are often subjected to pressure cycle testing to validate their performance under simulated operating conditions.
As an authorized OEM component, it comes with the assurance of meeting or exceeding industry standards for hydraulic and pneumatic fittings.
Procuring from authorized sources guarantees you receive a part with full traceability and the manufacturer’s backing against defects.
This assurance is crucial for safety-critical applications where component failure is not an option.
While the unit cost of a BY1002315422 connection is modest, its impact on operational costs is significant. A single leaking fitting can lead to multiple service calls.
Persistent leaks result in fluid loss, increased material costs, and potential damage to other components like paint or electrical systems from dripping fluids.
The precise fit of the genuine part reduces installation time and eliminates the need for excessive sealants or thread repairs, improving workshop productivity.
For fleet operators, minimizing fluid system failures directly contributes to higher vehicle utilization rates and lower overall maintenance expenses.
Investing in reliable OEM connections is a proven strategy for controlling the total cost of ownership of heavy-duty trucks.
The BY1002315422 connection is designed for a specific location and function within a SHACMAN truck’s system. It is not a generic, universal fitting.
Its configuration (elbow, straight, tee), thread sizes on each end, and sealing type are all application-specific. Using the wrong variant will lead to installation issues or leaks.
Always match the old part exactly or use detailed parts catalogs referencing the BY1002315422 number to ensure you get the correct configuration.
In some cases, the orientation of an elbow or the length of a straight adapter is critical for hose routing and clearance with adjacent components.
Consulting system schematics or seeking expert advice is recommended when the exact specification of the required BY1002315422 connection is uncertain.
The BY1002315422 Connection is a fundamental element in maintaining the sealed, high-performance fluid and air systems of your SHACMAN truck.
Choosing the genuine OEM part is an investment in safety, reliability, and operational efficiency. Trust SHACMAN’s engineering for the precision your vehicle demands.
For your next maintenance or repair, specify the authentic BY1002315422 to guarantee a perfect fit, a leak-free seal, and uninterrupted performance on the road.
Secure your vehicle’s critical systems with the component designed for the job—drive with confidence, mile after mile.
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