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Discover the precision-engineered BY1000156079 Flange, a fundamental sealing and connection component designed specifically for SHACMAN truck engines and fuel systems. This genuine OEM part ensures leak-free integrity at critical junctions, such as between the fuel injection pump, manifold, or piping, safeguarding engine performance and operational safety.
As a trusted provider of Shacman truck parts, we recognize the importance of robust sealing solutions. The BY1000156079 is manufactured to exact SHACMAN specifications, offering perfect dimensional accuracy and material compatibility. Its role is vital in preventing fluid or gas leaks, maintaining system pressure, and ensuring the longevity of interconnected components. Understanding the function of the BY1000156079 flange is key for effective maintenance, engine overhauls, and preventing costly downtime due to seal failures in demanding heavy-duty applications.
Flange
Фланец
High-Strength Forged Steel Construction: The BY1000156079 flange is crafted from premium forged steel, providing exceptional tensile strength and resistance to deformation under high pressure and thermal cycling in engine environments.
Precision-Machined Sealing Surfaces: Features machined flatness and smooth finish on sealing faces to ensure a perfect, leak-tight seal when paired with appropriate gaskets, preventing fluid or gas escape.
Corrosion-Resistant Protective Coating: Treated with a durable coating, such as zinc plating or phosphate, to resist rust, oxidation, and chemical corrosion from fuels, oils, and environmental exposure.
Optimized Bolt Hole Alignment: Designed with accurately drilled and tapped bolt holes for precise alignment with mating components, facilitating easier installation and even clamping force distribution.
The table below details the technical specifications for the BY1000156079 Flange. This data is crucial for verifying compatibility and ensuring proper integration into your SHACMAN truck’s systems.
| Parameter | Value / Description |
|---|---|
| OEM Part Number | BY1000156079 |
| Product Name | Flange |
| Brand | SHACMAN |
| Primary Material | Forged Carbon Steel (Grade Equivalent to 1045) |
| Surface Treatment | Zinc Plating or Anti-Corrosion Coating |
| Pressure Rating | Up to 25 Bar (363 PSI) – Dependent on Application |
| Temperature Range | -30°C to +200°C |
| Flange Type | Flat Face, Raised Face, or Specific Engine Design |
| Bolt Hole Quantity & Size | 4 Holes, M10 x 1.25 (Example – Application Specific) |
| Outer Diameter (Approx.) | 90 mm (Varies by model) |
| Thickness | 12 mm (Varies by model) |
| Compatible SHACMAN Models | Widely used in F2000, F3000, X3000 series engines for fuel, air, or coolant systems |
Always verify BY1000156079 compatibility with your specific engine model and application using your Vehicle Identification Number (VIN) or official SHACMAN technical documentation.
The BY1000156079 flange serves as a critical connecting interface in various SHACMAN truck systems. It is commonly found in the fuel injection system, connecting the high-pressure pump to fuel rails or lines.
It also appears in air intake manifolds, exhaust assemblies, or coolant passages. Its primary function is to provide a secure, sealed connection between two components, ensuring no leakage of fluids, gases, or pressure.
A properly installed BY1000156079 maintains system integrity, preventing loss of efficiency, contamination, or potential safety hazards. For fleet managers, using this genuine flange ensures uniformity across repairs.
It reduces the risk of unexpected failures. For individual operators, it guarantees that engine systems operate as designed, contributing to consistent performance and fuel economy.
The BY1000156079 is essential during engine rebuilds or component replacements. Its precise dimensions ensure that all connected parts align correctly, avoiding stress and premature wear.
1. Ensure the engine is cool and the system is depressurized. Disconnect the battery for safety before starting any work.
2. Clean the mating surfaces on both the flange and the connecting component thoroughly. Remove any old gasket material, dirt, or debris.
3. Inspect the new BY1000156079 flange for any defects. Place a new, correct specification gasket onto the sealing surface.
4. Align the bolt holes of the flange with the mating component carefully. Insert the bolts or studs by hand to avoid cross-threading.
5. Tighten the bolts in a crisscross or star pattern gradually. Use a torque wrench to achieve the manufacturer’s specified torque value.
6. Reconnect any pipes or hoses attached to the flange. Reconnect the battery and start the system to check for leaks.
7. After initial operation, re-check the bolt torque after a short period as specified in the service manual.
• During routine servicing, visually inspect the BY1000156079 flange area for signs of leakage, corrosion, or physical damage.
• Check for any sooting, wetness, or dye traces that indicate a failed seal. Address any leaks immediately to prevent system damage.
• Ensure that all mounting bolts remain secure. Vibration can loosen bolts over time, compromising the seal.
• When replacing system components, always inspect the flange sealing surface for flatness and scratches.
• Use only the recommended gasket type and thickness with the BY1000156079 to ensure optimal sealing performance.
• Keep a record of flange replacements as part of the vehicle’s comprehensive maintenance history.
Proper installation is critical. Overtightening can warp the flange, while undertightening can cause leaks. Always follow SHACMAN service procedures.
Choosing the genuine BY1000156079 flange guarantees material integrity and dimensional perfection. SHACMAN designs this part to withstand specific engine vibrations and thermal cycles.
Aftermarket flanges may use inferior castings or incorrect alloys. These can crack under stress or have imperfect sealing surfaces leading to persistent leaks.
The genuine BY1000156079 undergoes rigorous quality checks for hardness, dimensional accuracy, and coating adherence. It ensures a perfect match with other OEM components.
This preserves the engineered performance of the system. It also helps maintain any applicable vehicle warranty, providing peace of mind and long-term value.
Technicians consistently report that the BY1000156079 flange installs smoothly and provides a reliable seal from the first start. Its precision eliminates guesswork during repairs.
Fleet maintenance logs show that vehicles using genuine sealing components like the BY1000156079 experience fewer repeat repairs for leak-related issues.
This reliability translates directly into higher vehicle availability and lower labor costs. Operators note that after replacing worn flanges with the genuine BY1000156079, engine systems run more consistently.
This demonstrates how a seemingly simple component is vital for overall system health. The part’s durability in harsh operating conditions is frequently praised.
The BY1000156079 flange contributes to environmental protection by preventing leaks of engine fluids like fuel or oil. These leaks can contaminate soil and waterways.
A secure seal ensures efficient system operation, which helps the engine burn fuel cleanly and meet emission standards. This is crucial for regulatory compliance.
SHACMAN’s manufacturing focuses on material efficiency and durability. The long service life of the genuine BY1000156079 reduces waste from frequent replacements.
From a safety perspective, a failed flange in a high-pressure fuel system can pose a fire hazard. Using a reliable component mitigates this risk significantly.
Each BY1000156079 flange is subject to stringent quality control processes. These include material spectroscopy, hardness testing, and dimensional verification.
As an authentic SHACMAN component, the BY1000156079 is covered by the manufacturer’s warranty against defects. This assures customers of its reliability.
Purchasing from authorized channels guarantees you receive a genuine part with full warranty benefits. It also ensures access to accurate technical support.
Counterfeit parts lack these assurances and can lead to system failure. Always verify the part number and source to protect your investment.
The initial investment in a genuine BY1000156079 flange pays off through extended service life and prevention of collateral damage. A small leak can damage expensive adjacent components.
Its precise fit reduces installation time and eliminates the need for modifications or sealants. This increases workshop efficiency for fleets.
Standardizing on OEM parts like the BY1000156079 simplifies inventory management. It ensures repair quality consistency across all vehicles.
Overall, using this genuine component minimizes total cost of ownership by preventing unplanned downtime and costly secondary repairs.
The BY1000156079 flange is designed for specific SHACMAN engine models and system configurations. Fitment depends on engine displacement, year, and system type.
Using the exact OEM number BY1000156079 is essential. Even flanges with similar appearances may have different bolt patterns, thicknesses, or bore sizes.
Always verify compatibility using your truck’s VIN or consult official SHACMAN parts catalogs. This step ensures a perfect fit and avoids installation issues.
Correct fitment guarantees the system’s designed pressure integrity and safety. Never assume compatibility based on visual inspection alone.
The BY1000156079 Flange is a cornerstone component for maintaining sealed, efficient systems in your SHACMAN truck. Its role in preventing leaks is fundamental to reliable operation.
Choosing the genuine BY1000156079 is an investment in quality, safety, and performance. Trust SHACMAN engineering to deliver the precision your heavy-duty application demands.
For your next repair or overhaul, specify the authentic BY1000156079 Flange. Ensure a perfect seal, maximize engine life, and drive with confidence on every journey.
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