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The BY1000619021 Fuel Filter is a critical maintenance component engineered to provide superior protection for SHACMAN truck fuel injection systems. This genuine OEM filter ensures clean, contaminant-free diesel fuel reaches the high-pressure injection pump and injectors, preventing costly damage and maintaining optimal engine performance. For reliable operation and maximum engine life, always choose authentic Shacman truck parts like the BY1000619021. Engineered to exact SHACMAN specifications, this filter utilizes advanced filtration media that captures microscopic particles, water, and other contaminants that could compromise the precision fuel system. Its robust construction withstands system pressures and chemical exposure, making regular replacement of the BY1000619021 essential for preventing injector clogging, maintaining fuel economy, and ensuring reliable engine starts in all conditions.
Fuel Filter
Топливный фильтр
High-Efficiency Synthetic Media: The BY1000619021 utilizes advanced, multi-layered synthetic filtration media designed to capture microscopic contaminants as small as 4-10 microns while maintaining excellent fuel flow and low restriction.
Integrated Water Separation Technology: Features specialized hydrophobic media and a water collection bowl with a drain valve to effectively separate and remove water from diesel fuel, preventing microbial growth and injector corrosion.
Robust Housing and Sealing: Constructed with a durable metal or composite housing that withstands high fuel system pressures, vibration, and temperature fluctuations, with precision seals that prevent leaks and air ingress.
Pre-Pressurized Design: Many BY1000619021 filters come pre-filled or are designed for easy priming, reducing the risk of air locks in the fuel system after replacement, which is critical for modern common-rail diesel engines.
The following table provides detailed technical specifications for the BY1000619021 Fuel Filter. This data ensures proper selection and maintenance intervals for SHACMAN truck fuel systems.
| Parameter | Value / Description |
|---|---|
| OEM Number | BY1000619021 |
| Product Name | Fuel Filter |
| Brand | SHACMAN |
| Filter Type | Spin-On Cartridge with Integrated Water Separator |
| Filtration Efficiency | ≥ 95% at 4-10 microns (ISO 19438) |
| Water Separation Efficiency | ≥ 93% (ISO 4020) |
| Maximum Operating Pressure | Up to 10 bar (145 psi) |
| Dirt Holding Capacity | High (Exact gram value per spec) |
| Thread Size | Standard M16 x 1.5 or as per base |
| Seal Material | Fuel-Resistant Nitrile or Viton Rubber |
| Recommended Service Interval | 30,000 – 50,000 km or per SHACMAN schedule |
| Compatible Models | SHACMAN F2000, F3000, X3000 with Diesel Engines |
Always verify BY1000619021 compatibility with your specific SHACMAN truck model, engine type, and fuel system configuration before installation.
The BY1000619021 Fuel Filter is installed in the fuel supply line of SHACMAN trucks, typically between the fuel tank and the high-pressure injection pump. Its primary function is to protect the entire fuel injection system from abrasive particles, water, and other contaminants present in diesel fuel.
Using the genuine BY1000619021 ensures maximum protection for expensive precision components like fuel injectors and the high-pressure pump. For fleet managers, this translates to extended component life, consistent engine performance, reduced downtime for injector cleaning or replacement, and optimized fuel economy. Clean fuel is essential for maintaining proper spray patterns and combustion efficiency.
The integrated water separation function of the BY1000619021 is particularly crucial. Water in diesel fuel can cause injector corrosion, support microbial growth (diesel bugs), and lead to fuel system icing in cold climates. Regular replacement of this filter prevents these issues and ensures reliable operation in diverse environmental conditions.
For individual truck owners, the BY1000619021 represents a small investment that prevents very large repair bills. A clogged or failed filter can lead to power loss, hard starting, and even complete engine shutdown. Maintaining a clean fuel system with the correct filter is fundamental to reliable truck operation.
1. Park the truck on level ground and engage the parking brake. Relieve fuel system pressure if necessary by loosening the fuel cap slowly.
2. Place a drain pan beneath the filter assembly. If equipped, open the water drain valve at the bottom of the filter bowl to drain accumulated water and sediment.
3. Use a strap wrench or appropriate filter tool to loosen and remove the old BY1000619021 filter. Ensure the old sealing gasket comes off with the filter.
4. Clean the filter mounting surface on the bracket or housing. Apply a thin film of clean diesel fuel to the new filter’s sealing gasket.
5. Screw the new BY1000619021 filter onto the mounting stud by hand until the gasket contacts the surface, then tighten an additional 3/4 to 1 turn as specified.
6. Prime the fuel system according to the vehicle manual (often using a hand primer pump) to remove air, then start the engine and check for leaks.
• Replace the BY1000619021 filter at the intervals specified in the SHACMAN maintenance schedule, or more frequently if operating in dusty conditions or with poor-quality fuel.
• Regularly drain water from the filter bowl (if equipped with a drain valve) as part of pre-trip inspections, especially in humid climates.
• Use only genuine SHACMAN filters like BY1000619021 to guarantee filtration performance, correct thread fit, and seal integrity.
• Always carry a spare BY1000619021 filter during long hauls to avoid being stranded by a clogged filter.
• Monitor engine performance for symptoms of a restricted filter, such as loss of power, hesitation, or difficulty starting.
• Dispose of used filters responsibly according to local environmental regulations for oil-soaked components.
Proper installation of the BY1000619021 is critical to avoid air leaks and ensure full filtration performance. Never overtighten the filter, as this can damage the housing or gasket. Always prime the system to prevent damage to the injection pump from running dry.
Selecting the genuine BY1000619021 Fuel Filter guarantees filtration efficiency and material quality that aftermarket parts often fail to match. This OEM component is engineered to SHACMAN’s exact specifications for micron rating, flow rate, and water separation performance.
Aftermarket filters may use inferior media with inconsistent pore size, weaker housings, or less effective water separators. The BY1000619021 undergoes rigorous testing to validate its dirt holding capacity, burst pressure, and compatibility with modern low-sulfur and biodiesel blends. This ensures reliable protection for the life of the service interval.
Genuine BY1000619021 filters provide the exact filtration characteristics required by SHACMAN’s high-pressure fuel system design. Using a filter with incorrect flow resistance can affect fuel pressure regulation and engine performance. The sealing gasket material is specifically formulated to resist degradation from diesel and bio-diesel fuels.
Investing in the authentic BY1000619021 protects your significant investment in the fuel injection system. The cost of a single failed injector far exceeds the price difference between a genuine and a substandard filter. It also supports maintaining vehicle warranty coverage where applicable.
Mechanics and fleet maintenance supervisors consistently praise the BY1000619021 Fuel Filter for its reliability and effectiveness. Professionals note that these filters install cleanly, prime easily, and provide consistent service life without premature clogging.
Independent laboratory tests confirm that OEM filters like BY1000619021 meet or exceed international standards (ISO) for filtration and water separation. Their consistent quality supports SHACMAN’s reputation for building durable trucks with reliable fuel systems, even when operating with varying fuel qualities worldwide.
Customers appreciate that using genuine BY1000619021 filters significantly reduces fuel system-related breakdowns. Truck operators report fewer instances of power loss or rough idling attributed to fuel contamination when adhering to replacement schedules with OEM parts. The robust construction, which prevents housing leaks, is frequently highlighted.
Fleet managers report lower overall fuel system maintenance costs when standardizing on BY1000619021 filters across their SHACMAN fleet. The predictable performance and service life simplify maintenance planning and inventory management, contributing to higher vehicle availability.
The BY1000619021 contributes to environmental protection by ensuring complete combustion. Clean fuel leads to optimal injector spray patterns, reducing particulate matter (PM) and hydrocarbon (HC) emissions from the engine.
SHACMAN employs sustainable practices in the manufacturing of components like the BY1000619021. This includes efforts to reduce material waste during production and the use of recyclable materials where possible in filter construction.
By protecting the injection system, the BY1000619021 helps maintain engine efficiency over the long term, indirectly reducing fuel consumption and CO2 emissions per kilometer traveled. A well-maintained fuel system is a key component of eco-efficient truck operation.
Proper disposal of used BY1000619021 filters is important. They contain captured contaminants and residual fuel, so they should be handled as controlled waste and recycled or disposed of through approved channels to prevent soil and water pollution.
Each BY1000619021 Fuel Filter undergoes stringent quality control, including material checks, filtration efficiency testing, pressure cycling tests, and seal integrity verification. SHACMAN ensures every component meets rigorous automotive standards for performance and durability.
The genuine BY1000619021 is backed by SHACMAN’s manufacturer warranty against defects in materials and workmanship. Purchasing from authorized distributors guarantees you receive an authentic part with full warranty support and proper documentation.
Quality assurance processes for the BY1000619021 involve validating its performance against real-world fuel contamination challenges. This ensures the filter will protect the engine effectively throughout its recommended service interval under typical operating conditions.
Using authentic BY1000619021 filters is part of maintaining the vehicle as engineered by SHACMAN. This practice supports long-term reliability, protects your investment, and is often a requirement to maintain coverage under extended powertrain protection plans.
The BY1000619021 delivers exceptional long-term value by preventing wear and damage to critical fuel system components. The cost of a single filter replacement is minimal compared to the expense of repairing or replacing a high-pressure fuel pump or set of injectors.
Investing in genuine BY1000619021 filters as part of a regular maintenance schedule reduces total operating costs by maximizing fuel economy, preventing unplanned downtime, and extending the service life of the entire fuel system. Clean injectors provide better atomization, leading to more complete combustion and lower fuel consumption.
For fleet operations, the predictable service life and reliability of the BY1000619021 allow for efficient scheduled maintenance planning. This standardization minimizes vehicle off-road time and simplifies parts inventory, contributing to a lower total cost of ownership for the fleet.
The durability and correct fit of the BY1000619021 prevent issues like leaks or air ingestion that can lead to performance problems and additional service visits. This reliability translates directly into cost savings and increased vehicle availability for revenue-generating work.
The BY1000619021 Fuel Filter is designed for specific SHACMAN truck models equipped with diesel engines, particularly those with modern high-pressure common-rail injection systems. Compatibility spans the F2000, F3000, and X3000 series, but exact application should always be verified.
Using the correct BY1000619021 filter ensures proper thread engagement, seal contact, and flow characteristics. An incorrectly sized filter can lead to leaks, improper mounting, or restricted fuel flow, causing engine performance issues.
For service centers and fleet workshops, stocking genuine BY1000619021 filters provides a reliable solution for a wide range of SHACMAN trucks. Accurate identification of the engine model and production year is essential when ordering to ensure the correct filter variant is selected.
The BY1000619021 is engineered to integrate seamlessly with SHACMAN fuel system layouts, including the mounting bracket, fuel lines, and primer pump. Consult the vehicle’s service manual or an authorized dealer with your VIN to confirm the exact filter required for your truck.
The BY1000619021 Fuel Filter represents SHACMAN’s commitment to reliability and performance in critical filtration components. Its advanced design provides essential protection for the heart of the engine’s fuel delivery system.
Choosing the genuine BY1000619021 guarantees clean fuel delivery, optimized combustion, and extended component life. This filter is a small but vital investment in maintaining the power, efficiency, and reliability of your SHACMAN truck.
For uncompromised fuel system protection and peace of mind, trust the BY1000619021 Fuel Filter. Its superior filtration technology and OEM quality ensure your truck performs at its best, mile after mile. This component exemplifies the preventive maintenance philosophy that keeps SHACMAN trucks on the road.
Invest in BY1000619021 for your routine maintenance to safeguard your engine’s performance and longevity. Ensure your SHACMAN truck operates with clean, contaminant-free fuel by using this genuine OEM filter.
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