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HD90009441013-MCP 160mm Friction Pad: Premium Braking Performance for Shacman Trucks

PART NO.:
HD90009441013-MCP
Part Name:
160Mm Friction Pad
Russian Name:
160 мм фрикционная накладка

Ensure superior braking reliability and safety with our genuine Shacman truck parts, featuring the high-performance HD90009441013-MCP 160mm Friction Pad. This essential braking component delivers consistent friction characteristics and reliable stopping power under the most demanding commercial vehicle operating conditions. Engineered for durability and optimal performance, the HD90009441013-MCP provides the braking confidence that professional drivers and fleet managers trust for their Shacman trucks operating in challenging environments where brake system reliability is paramount for safety and operational efficiency.

160mm Friction Pad HD90009441013-MCP

160mm Friction Pad HD90009441013-MCP

Тормозная колодка 160мм HD90009441013-MCP

Тормозная колодка 160мм HD90009441013-MCP

Pastilla de Freno 160mm HD90009441013-MCP

Pastilla de Freno 160mm HD90009441013-MCP

Key Features of HD90009441013-MCP 160mm Friction Pad

Advanced ceramic-metallic compound for superior friction stability

Optimized 160mm diameter for maximum braking surface contact

Heat-resistant formulation for consistent high-temperature performance

Low noise and vibration damping technology

Pre-installed wear sensor for maintenance monitoring

Technical Specifications for HD90009441013-MCP

Parameter Specification
OEM Number HD90009441013-MCP
Product Name 160mm Friction Pad
Brand SHACMAN
Diameter 160 mm
Thickness (New) 28 mm
Minimum Thickness 6 mm
Friction Material Ceramic-Metallic Composite
Friction Coefficient 0.40-0.45 μ
Max Operating Temperature 700°C
Backing Plate High-Strength Steel
Weight 2.2 kg

Advanced Friction Technology Engineering

The HD90009441013-MCP 160mm Friction Pad incorporates sophisticated friction material technology specifically designed for heavy-duty commercial vehicle applications. The ceramic-metallic composite formulation provides exceptional thermal stability and consistent friction characteristics across the entire operating temperature range. The optimized 160mm diameter ensures maximum contact surface with the brake disc, delivering superior stopping power while distributing heat evenly to prevent localized hot spots.

The multi-layer construction includes specialized heat-resistant additives that prevent brake fade during prolonged downhill braking and heavy load conditions. The precision-engineered chamfers and slots facilitate proper outgassing, reduce noise generation, and prevent thermal cracking under extreme operating conditions. These advanced engineering features distinguish the HD90009441013-MCP from conventional friction pads, providing enhanced safety and reliability for demanding commercial vehicle operations.

Installation and Break-in Procedures

Compatible with Shacman medium-duty brake systems

Professional installation required for optimal performance

Proper break-in procedure essential for pad longevity

Always replace in complete axle sets

Proper installation of the HD90009441013-MCP requires meticulous attention to brake system preparation and component compatibility. Begin by safely securing the vehicle and removing wheels to access the brake assembly. Thoroughly clean the caliper mounting surfaces and inspect the brake disc for wear, scoring, or thermal damage. Install the new friction pads with appropriate anti-rattle hardware and ensure free movement within the caliper assembly. After installation, execute the recommended break-in procedure with progressive braking applications to establish optimal surface transfer and ensure maximum braking performance throughout the pad’s service life.

Performance in Extreme Operating Conditions

The HD90009441013-MCP demonstrates exceptional performance across the most demanding commercial vehicle operating scenarios. The advanced ceramic-metallic compound maintains consistent friction characteristics during extended downhill braking in mountainous terrain, preventing dangerous brake fade situations. The thermal stability ensures reliable performance in high-temperature environments, maintaining optimal stopping power when operating with heavy loads or in high-speed applications.

In wet and contaminated conditions, the specialized surface design quickly sheds water and maintains effective friction levels, reducing stopping distances on slippery surfaces. The vibration damping technology minimizes brake noise and judder, enhancing driver comfort during long-haul operations. These performance characteristics make the HD90009441013-MCP particularly suitable for commercial vehicle applications where brake system reliability directly impacts operational safety and efficiency.

Durability and Service Life Advantages

The superior construction quality of the HD90009441013-MCP ensures exceptional service life under rigorous commercial vehicle operation. The ceramic-metallic friction material provides excellent resistance to wear while maintaining consistent performance characteristics throughout the pad’s operational lifespan. The high-strength steel backing plate features corrosion-resistant coating that prevents rust formation and ensures secure attachment within the brake caliper assembly.

Regular maintenance intervals should include comprehensive visual inspections for wear patterns, thickness measurements, and verification of wear sensor operation. The friction pad’s robust construction typically provides reliable service for 60,000 to 80,000 kilometers under normal operating conditions. When properly installed and maintained according to manufacturer specifications, the HD90009441013-MCP delivers consistent braking performance while protecting expensive brake discs from premature wear and damage.

Safety and Reliability Engineering

The HD90009441013-MCP incorporates multiple safety-enhancing features designed to ensure reliable braking performance under all operating conditions. The integrated wear sensor provides early warning when pad replacement becomes necessary, preventing unsafe operation with critically worn components. The consistent friction characteristics ensure predictable braking behavior across varying temperature, load, and speed conditions, enhancing driver confidence and vehicle control.

The advanced noise reduction technology effectively minimizes brake squeal and high-frequency vibrations, reducing driver fatigue and maintaining comfortable cabin environment. The thermal stability prevents dangerous brake fade during repeated heavy applications, maintaining stopping power in emergency situations. These comprehensive safety features provide significant operational benefits in commercial vehicle applications where brake system reliability directly impacts overall safety and operational effectiveness.

Quality Assurance and Testing Standards

Every HD90009441013-MCP 160mm Friction Pad undergoes comprehensive quality testing to ensure it meets international automotive safety standards. Testing procedures include rigorous friction performance evaluation, thermal stability assessment, wear resistance testing, material composition analysis, and dimensional accuracy verification. Each production batch undergoes meticulous statistical process control to maintain consistent quality across all manufacturing units.

The manufacturing facility maintains ISO 9001 and IATF 16949 certifications, ensuring strict adherence to quality management systems throughout the production process. Advanced testing equipment verifies friction characteristics, thermal performance, structural integrity, and environmental resistance under simulated operating conditions. These comprehensive quality control measures guarantee that every HD90009441013-MCP delivers reliable, consistent performance in demanding Shacman truck applications.

Comparative Performance Advantages

Superior Thermal Stability

The HD90009441013-MCP maintains consistent performance at 700°C, 35% better than standard pads.

Enhanced Wear Resistance

Ceramic-metallic compound extends service life by 45% compared to conventional materials.

Optimized Friction Control

Consistent 0.40-0.45 μ friction coefficient ensures predictable braking performance.

Operational Efficiency Benefits

The precision engineering of the HD90009441013-MCP translates directly into significant operational advantages for fleet operators and maintenance teams. The extended service life reduces replacement frequency and associated maintenance costs, while the consistent performance minimizes brake system adjustments and safety inspections. The reliable stopping power enhances overall driving safety and significantly reduces the risk of accident-related downtime and associated costs.

The advanced formulation produces minimal brake dust, decreasing wheel cleaning requirements and maintaining vehicle appearance between service intervals. The effective noise reduction technology enhances driver comfort during extended operations, reducing fatigue and improving overall job satisfaction. These cumulative advantages significantly impact the total cost of ownership for commercial vehicle operations while simultaneously enhancing safety standards and operational efficiency.

Vehicle Integration and Application Scope

The HD90009441013-MCP demonstrates perfect integration with Shacman medium-duty truck brake systems and caliper designs. The 160mm friction pad is specifically engineered for optimal performance in Shacman commercial vehicle applications requiring robust braking capabilities. The precise dimensions and mounting features ensure perfect compatibility with existing brake calipers, anti-rattle hardware, and wear sensor systems.

The friction pad set is compatible with multiple Shacman truck models operating in diverse vocational applications including regional distribution, construction support, municipal services, and medium-duty logistics. The robust construction and advanced performance features make the HD90009441013-MCP particularly suitable for operations where reliable brake performance is critical for safety compliance, operational efficiency, and cost-effective maintenance in demanding operating conditions.

Technical Innovation and Manufacturing Excellence

Advanced manufacturing principles distinguish the HD90009441013-MCP from conventional friction pads available in the market. The precision material mixing and automated molding process ensure consistent density and optimal friction characteristics across all production batches. The computerized production line guarantees dimensional accuracy and perfect bonding between the advanced friction material and high-strength steel backing plate.

The specialized thermal conditioning process enhances the material’s stability and wear resistance properties for heavy-duty applications. The comprehensive quality control systems include 100% dimensional inspection, performance testing, and material verification to ensure every friction pad meets exacting OEM standards. These manufacturing innovations collectively contribute to the product’s established reputation for reliability and performance in demanding commercial vehicle applications.

Environmental and Sustainability Considerations

Manufacturing processes for the HD90009441013-MCP prioritize environmental responsibility through efficient material usage and comprehensive environmental protection measures. The extended service life significantly reduces replacement frequency, effectively minimizing the environmental impact associated with manufacturing and transportation of replacement components. The materials selection strictly complies with international environmental regulations, including specific restrictions on hazardous substances.

The low-copper formulation reduces environmental impact while maintaining optimal braking performance and safety standards. The production process employs energy-efficient manufacturing techniques and minimizes material waste through precision molding and automated quality control systems. These environmental considerations carefully align with modern sustainability practices increasingly adopted throughout commercial transportation sectors worldwide.

Regulatory Compliance and Standards

The HD90009441013-MCP 160mm Friction Pad fully complies with international automotive standards and regulations. The product meets ECE R90 standards for brake friction materials and ISO 15484 requirements for quality management in brake component manufacturing. The performance characteristics satisfy commercial vehicle safety standards for braking systems and stopping distance requirements across international markets.

The manufacturing quality systems adhere to global automotive quality management standards, ensuring consistent production quality and performance reliability. The materials and manufacturing processes comply with international environmental directives regarding restricted hazardous substances. These comprehensive compliance measures provide assurance that the HD90009441013-MCP meets the highest standards for quality, performance, and environmental responsibility in commercial vehicle components.

Reliability You Can Depend On

The HD90009441013-MCP 160mm Friction Pad represents the successful culmination of precision engineering, advanced materials science, and rigorous quality control procedures. As an essential safety component for Shacman trucks, it consistently delivers the performance and reliability that professional drivers and fleet operators require for safe, efficient operations. The friction pad’s proven track record in demanding applications clearly underscores its established reliability and demonstrated value proposition.

With complete OEM specification compliance, robust construction quality, and optimized friction performance characteristics, the HD90009441013-MCP provides an ideal solution for brake system maintenance, safety enhancement, and operational efficiency in commercial vehicle operations. This high-quality 160mm friction pad continues to establish industry benchmarks for reliability and performance in heavy-duty transportation components, ensuring your Shacman truck operates safely, efficiently, and reliably throughout its entire service life.

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