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- Wanda Plaza, Jinan, Shandong, China
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WEICHAI WP12 Cylinder Head Assembly is a precision-engineered core component designed specifically for the WP12 diesel engine platform widely used in heavy trucks, construction loaders, and marine propulsion systems. This high-performance assembly ensures reliable combustion sealing, optimal heat exchange, and long service life under extreme working conditions. As a critical part of the engine top-end structure, the WEICHAI WP12 Cylinder Head Assembly is manufactured from high-strength cast iron alloy with advanced thermal treatment. For authentic replacement parts, always choose verified WEICHAI Engine Parts to guarantee perfect fitment and durability.
The WEICHAI WP12 Cylinder Head Assembly is a monolithic casting that closes the top of the engine block, forming the combustion chamber roof. It incorporates intake and exhaust ports, valve guides, valve seats, injector bores, and coolant passages into one robust unit. Designed for the 11.596-liter inline-six WP12 engine, this cylinder head assembly enables four valves per cylinder for optimal gas exchange.
Manufactured using high-grade gray cast iron with nodular graphite additives, the WEICHAI WP12 Cylinder Head Assembly achieves a tensile strength of up to 300 MPa and Brinell hardness ranging from 190 to 240 HB. This material selection provides excellent resistance to thermal fatigue and mechanical stress caused by peak cylinder pressures exceeding 180 bar.
The assembly features a cross-flow design where intake ports are positioned on one side and exhaust ports on the opposite side, minimizing heat transfer to incoming air and improving volumetric efficiency. Integrated cooling galleries direct coolant flow around the hottest zones — between valve seats and around injector nozzles — reducing the risk of cracking. Each WEICHAI WP12 Cylinder Head Assembly undergoes 100% pressure testing at 5 bar to verify water jacket integrity.
Compatible with mechanical unit pumps and common rail fuel systems (depending on engine variant), this cylinder head supports power outputs from 294 kW to 353 kW (400 hp to 480 hp) and torque up to 2,110 N·m. Its modular design allows independent servicing of valve train components without complete head removal, reducing downtime for fleet operators. For rebuilders, the WEICHAI WP12 Cylinder Head Assembly offers replaceable valve guides and seat inserts, extending service life through multiple overhaul cycles.
In addition to standard highway truck applications, the WEICHAI WP12 Cylinder Head Assembly is also specified for off-highway equipment such as wheel loaders, excavators, and generator sets operating in ambient temperatures from -35°C to 50°C. The corrosion-resistant coating on water passages prevents electrolytic degradation when using modern coolants containing organic acid technology (OAT).
Every genuine WEICHAI WP12 Cylinder Head Assembly carries laser-etched part numbers and production date codes for traceability. Counterfeit units often lack proper heat treatment, leading to premature warpage within 50,000 km of service. Always source from authorized distributors to ensure the assembly meets WEICHAI’s original drawings and metallurgical standards.
| NO. | Part NO | Description |
|---|---|---|
| 1 | 612630040001 | Cylinder Head Casting (Complete Assembly) |
| 2 | 612630040013 | Complete Cylinder Head (with Valves & Springs) |
| 3 | 612600010593 | Cylinder Head Gasket (Single) |
| 4 | 612600030214 | Intake Valve (Set of 12) |
| 5 | 612600030215 | Exhaust Valve (Set of 12) |
| 6 | 612600030216 | Valve Spring (Complete Set) |
| 7 | 612600030217 | Valve Spring Seat & Lock (Set) |
| 8 | 612600030218 | Valve Guide (Set of 24) |
| 9 | 612600030219 | Valve Seat Ring (Set of 24) |
| 10 | 1003314752 | Cylinder Head Bolt (Hexagonal Flanged) |
| 11 | 612700040018 | Cylinder Head Gasket (Reinforced) |
| 12 | 612600030220 | Rocker Arm Shaft Assembly |
| 13 | 612600030221 | Valve Lifter / Tappet (Set of 12) |
| 14 | 1000928221 | Second Fifth Cylinder Head (w/ Solenoid Valve) |
| 15 | 612600030222 | Injector Sleeve / Copper Washer Kit |
The table above lists the most commonly ordered service parts for the WEICHAI WP12 Cylinder Head Assembly. When rebuilding, always replace cylinder head bolts (Part No. 1003314752) because they stretch after initial torque cycles. Using new bolts ensures accurate clamping load distribution across all 26 bolt holes.
Our WEICHAI WP12 Cylinder Head Assembly is produced using the same foundry processes as genuine parts. Each unit is X-ray inspected for internal porosity and heat-treated to eliminate residual stresses.
CNC-machined gasket surfaces with RA 1.6 μm finish ensure a leak-free seal. Valve seat concentricity is held within 0.03 mm, preventing premature valve wear.
Optimized cooling jacket design reduces peak metal temperature by 15-20°C compared to generic aftermarket heads, significantly extending service intervals.
No modifications required for WP12 engines in HOWO, SHACMAN, FOTON, and other Chinese heavy trucks. Bolt holes align perfectly with original dowel pins.
Every WEICHAI WP12 Cylinder Head Assembly undergoes hydrostatic pressure testing, valve leak testing, and dimensional auditing before dispatch.
We ship worldwide from warehouses located near major ports. Express delivery available for urgent repairs. Bulk order discounts for fleet customers.
Unlike low-cost alternatives that use recycled cast iron with unknown chemical composition, our WEICHAI WP12 Cylinder Head Assembly is manufactured from virgin materials conforming to GG25/HT250 standards. This guarantees consistent hardness and thermal expansion behavior matching the original engine block.
Additionally, each assembly includes pre-installed valve guides and seats machined to the correct interference fit. End-users save on machine shop costs because the head is ready for direct installation after valve lapping. For high-mileage rebuilds, we also offer bare castings for workshops that prefer to fit their own valvetrain components.
Technical support is available via email with torque sequence charts (stage 1: 100 Nm, stage 2: 240 Nm, stage 3: +90° angle). We also provide troubleshooting guides for symptoms like white smoke (leaking injector bore) or coolant loss (cracked water jacket). Our goal is to make your WP12 engine restoration straightforward and cost-effective.
For large fleets, we offer sample testing: order one WEICHAI WP12 Cylinder Head Assembly first for trial installation. If satisfied, volume pricing applies. Many return customers report over 500,000 km of trouble-free operation after replacing their warped original heads with our assemblies.
Beyond the checklist above, pay attention to engine starting behavior. Hard starting or excessive white smoke on cold starts may indicate a cracked cylinder head or leaking injector sleeve. A simple pressure test of the cooling system (pressurize to 1.2 bar and watch for drop) can confirm head integrity without disassembly.
For vehicles operating in dusty environments (mines, quarries, construction sites), clean the crankcase ventilation system every 10,000 hours. Clogged breathers increase crankcase pressure, which can force oil past the valve stem seals into the combustion chamber, creating carbon deposits on the WEICHAI WP12 Cylinder Head Assembly’s valve seats.
If the engine overheats due to a failed fan clutch or radiator blockage, stop immediately and allow it to cool. Then inspect the cylinder head for warpage using a precision straightedge and feeler gauge. Maximum allowable distortion is 0.10 mm across the length. Warpage beyond this requires resurfacing or replacement of the WEICHAI WP12 Cylinder Head Assembly.
Finally, maintain a logbook of all maintenance actions: dates, torque values used, gasket part numbers, and any abnormal findings. This historical data helps predict when the WEICHAI WP12 Cylinder Head Assembly might need replacement based on actual operating conditions rather than arbitrary mileage intervals.
In summary, the WEICHAI WP12 Cylinder Head Assembly stands out for its robust construction, precise machining, and ability to withstand the harshest operating cycles. Whether you are rebuilding a HOWO dump truck or a marine generator, choosing a quality cylinder head assembly directly impacts engine longevity and fuel economy. Always verify the part numbers against your engine serial number before ordering.
For workshops performing in-frame overhauls, we recommend ordering the WEICHAI WP12 Cylinder Head Assembly together with a complete gasket kit, new bolts, and a water pump to ensure all cooling system components are renewed simultaneously. This approach eliminates hidden failures and gives your customer a worry-free warranty period.
Our inventory includes both standard compression ratio (17.5:1) and low-compression (16:1) versions for different emission levels. The standard WEICHAI WP12 Cylinder Head Assembly suits Euro III and Euro IV engines, while the low-compression variant is for Euro V engines with higher boost pressures. Select accordingly.
We also provide after-sales documentation including dimensional inspection reports and material certificates upon request. Every WEICHAI WP12 Cylinder Head Assembly is packaged in anti-corrosion oil and foam-lined boxes to prevent damage during shipping. Bulk orders receive custom palletizing and export documentation assistance.
All specifications are based on original WEICHAI WP12 engine technical data. Actual product dimensions may vary by sub-model (E3, E5, NG, etc.). Always cross-check part numbers with your engine’s serial number plate.
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