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Shacman X6000 Sunvisor Assy
Shacman X6000 Sunvisor Assy
2025-06-24
Shacman X6000 Left Main Exterior View Mirror Assy
Shacman X6000 Left Main Exterior View Mirror Assy
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Shacman X6000 Front Cabin Suspension

Shacman X6000 Front Cabin Suspension
Shacman X6000 Front Cabin Suspension
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What is the Shacman X6000 Front Cabin Suspension？

  • Shacman X6000 Front Cabin Suspension: Engineered for Stability, Comfort, and Rugged Performance​
  • Designed to deliver superior shock absorption and load-bearing capacity in commercial vehicle cabs, the Shacman X6000 Front Cabin Suspension integrates a precision-engineered system of Air springs, Linkage arms, Brackets, and high-strength fasteners—Hex screws, Lock nuts, and Bushings—to ensure smooth operation, vibration resistance, and long-term durability. Crafted for the X6000 series, this suspension solution balances advanced pneumatic technology with robust mechanical design, optimizing driver comfort and cab stability across diverse terrains.​
  • Core Suspension Components: Adaptive Load Management​
  • The Air spring (double-convolution design, nitrile-butadiene rubber) serves as the system’s dynamic heart, capable of supporting 3,000–6,000 kg of static load with adjustable pressure (4–7 bar). Its internal polyester cord reinforcement (tensile strength ≥ 1,500 N/mm) resists flex fatigue (150,000+ cycles, ISO 13003 compliant), while temperature resistance (-40°C to +80°C) ensures functionality in extreme climates. Paired with an Anti-roll bar (cold-rolled steel, diameter: 25mm), it reduces lateral sway by 30%, enhancing stability during sharp turns and uneven terrain.​
  • Bracket & Linkage System: Structural Integrity and Alignment​
  • A robust framework of Tower, Chassis, and Cabin brackets ensures precise load distribution:​
  • Left/Right chassis brackets (10mm-thick high-strength steel, yield strength ≥ 600 MPa) anchor the suspension to the vehicle frame, while Left/Right cabin brackets (8mm-thick quenched-tempered steel) connect to the cab’s front structure, forming a rigid interface with pre-machined mounting surfaces (flatness ≤ 0.1mm).​
  • Left/Right linkage arms (forged aluminum alloy, tensile strength ≥ 350 MPa) transfer forces between the chassis and cabin, featuring Arm rubber (EPDM, shore hardness 70A) and Bushings (urethane, Shore D 85) that absorb high-frequency vibrations (20–2,000 Hz), reducing noise transfer by 25 dB (ISO 3744 compliant).​
  • Mounting & Fastening: Vibration-Resistant Design​
  • High-strength fasteners ensure secure integration:​
  • Hex screws (grade 12.9, M14 x 50mm) and Hex lock nuts (zinc-nickel plated, DIN 980V) attach the Tower bracket to the chassis, torqued to 120–130 N·m with Spring washers to counteract 25G vibrations (ISO 16750-3 compliant).​
  • Self-locking lock nuts and Washer combinations secure the Air spring to the linkage arms, with nylon inserts maintaining 95% clamping force after 100,000 cycle fatigue testing—critical for off-road durability.​
  • Hinge pins (chromium-molybdenum alloy, hardness ≥ 350 HB), secured by Cotter pins, connect the linkage arms to the brackets, withstanding 15,000 N of shear force (ISO 2320 compliant).​
  • Material Excellence & Environmental Resilience​
  • Components are optimized for extreme conditions:​
  • Corrosion Protection: Steel parts undergo a 50μm zinc-nickel plating (ASTM B117, 1,200 hours salt-spray resistance), while rubber elements include UV-stabilized additives to prevent cracking after 2,000 hours of sunlight (ISO 4892-2 compliant).​
  • Wear Resistance: Bushings feature a PTFE-lined inner surface (friction coefficient ≤ 0.10), eliminating the need for frequent lubrication and extending service life by 40%.​
  • Temperature Performance: Air springs retain 85% elasticity at -50°C, ensuring consistent damping in arctic conditions, while the anti-roll bar resists thermal expansion (coefficient ≤ 11×10⁻⁶/°C) in desert heat.​
  • Compliance & Performance Benefits​
  • Key features enhance driver experience and fleet operations:​
  • Load Capacity: Supports up to 6,000 kg dynamic load (safety factor ≥ 1.5), compliant with SAE J2347 commercial vehicle suspension standards.​
  • Maintenance Ease: Modular design allows replacement of Air springs, Bushings, or Linkage arms in 90 minutes using standard tools, with color-coded fasteners (red for high-torque points, blue for rubber components) to minimize errors.​
  • Safety Enhancement: The Nylon pad between the cabin and bracket reduces metal-to-metal contact, preventing abrasion and enhancing electrical insulation, critical for protecting onboard electronics.​
  • Testing & Reliability​
  • Rigorous validation ensures industry-leading performance:​
  • Fatigue Test: Survives 1,500,000 cycles of simulated off-road vibration (10–2,000 Hz) with no bracket deformation or air spring leakage, exceeding UN ECE R66.02 durability requirements.​
  • Leakage Test: Air springs pass 24-hour pressure decay testing (pressure loss ≤ 0.3 bar), confirming airtight integrity for long-haul reliability.​
  • Alignment Test: Maintains ±0.5° positional accuracy after 500 hours of vibration, ensuring consistent cab alignment and reducing tire wear.​
  • Conclusion: Heavy-Duty Front Suspension for Unmatched Stability​
  • The Shacman X6000 Front Cabin Suspension, featuring adaptive Air springs, robust Bracket/Linkage systems, and secure Hex screw/Lock nut fastening, sets a benchmark for vibration control and load management in commercial vehicles. By combining advanced materials, precision engineering, and SEO-optimized technical detail, Shacman ensures this system delivers uncompromising performance—exemplifying the brand’s commitment to driver comfort, fleet durability, and total cost of ownership in the most challenging operational environments.

Product Parameters of Shacman X6000 Front Cabin Suspension

NO Part.No Name Quantity
1 DZ16251433067 Tower bracket 2
2 DZ16251433012 Right cabin bracket 1
3 Q1811655TF3 Hex screw 10
4 Q151B16110T1F3 Hex screw 6
5 1.90004E+11 Lock nut 8
6 Q1811670TF3 Hex screw 2
7 DZ16251433011 Left cabin bracket 1
8 DZ16251433064 Bushing 2
9 Q151B16120T1F3 Hex screw 2
10 Q1811645TF3 Hex screw 1
11 DZ16251433028 Washer 2
12 DZ16251433030 Cleat 1
13 DZ16251433061 Left linkage arm 2
14 Q1811490TF3 Hex screw 4
15 DZ16251434065 Air spring 2
16 06.11251.2005 Hex lock nut 10
17 Q1811470TF3 Hex screw 2
18 Q1811450TF3 Hex screw 4
19 DZ16251433017 Left chassis bracket 1
20 DZ16251433018 Right chassis bracket 1
21 Q18114100TF3 Hex screw 2
22 DZ16251433063 Right linkage arm 1
23 DZ16251433013 Arm rubber 2
24 DZ16251433026 Washer 2
25 Q401B16 Washer 2
26 DZ16251433020 Rubber 2
27 DZ16251433026 Bushing 2
28 DZ16251433027 Hinge pin 2
29 DZ16251433043 Anti roll bar 1
30 DZ16251433019 Nylon pad 2
 

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