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Shacman X6000 Semi Trailing Base
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2025-06-23
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Shacman X6000 Frame Forepart Accessory

Shacman X6000 Frame Forepart Accessory
Shacman X6000 Frame Forepart Accessory
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What is the Shacman X6000 Frame Forepart Accessory？

  • Shacman X6000 Frame Forepart Accessory: Heavy-Duty Structural Integrity for Commercial Vehicles​
  • Engineered to enhance chassis rigidity and load-bearing capacity in the Shacman X6000 series, the Frame Forepart Accessory integrates precision-engineered beam assemblies and high-strength fasteners—Hexagon headed bolts, Hexagon nuts, and welded cross beams—to deliver superior structural stability, impact resistance, and easy installation. Designed for heavy-duty applications, this accessory balances robust metallurgy with innovative design, ensuring optimal performance in extreme operational environments.​
  • Core Structural Components: Beam Assemblies for Load Distribution​
  • The First cross beam assy (high-strength low-alloy steel, yield strength ≥ 550 MPa) forms the forepart’s backbone, featuring a box-section design (120x80x6mm) that increases torsional stiffness by 40% compared to traditional C-channel beams. Paired with Right/Left front beams (hot-rolled HSLA steel, 5mm thickness), it creates a triangulated framework that distributes frontal impacts evenly, reducing stress concentrations by 30% during off-road maneuvers. The Cross beam welding assy (with support) incorporates gusseted reinforcements (10mm-thick steel plates) at critical junctions, enhancing bending resistance to 8,000 N·m—ideal for supporting heavy-duty front axles or auxiliary equipment.​
  • Mounting System: Secure, Vibration-Resistant Fastening​
  • A network of Hexagon headed bolts (grade 10.9, M14 x 50mm) and Hexagon nuts (zinc-nickel plated, DIN 934) ensures reliable integration with the vehicle frame:​
  • Bolts feature a 12-point drive design for torque precision (150–170 N·m), tested to withstand 25G vibration (ISO 16750-3 compliant) without loosening—critical for maintaining alignment on uneven terrain.​
  • Nuts are paired with serrated washers (4mm-thick galvanized steel) that prevent rotational movement, while their 50μm zinc-nickel coating passes 1,200 hours of salt-spray testing (ASTM B117), ideal for coastal or winter fleets.​
  • Pre-drilled alignment holes in the Right/Left front beams reduce installation time by 30%, with color-coded fasteners ensuring error-free assembly.​
  • Material Excellence & Engineering Innovation​
  • The accessory prioritizes durability through advanced materials and design:​
  • High-Strength Construction: All beam assemblies undergo a quenching-tempering process (hardness ≥ 300 HB), retaining 90% of yield strength at -40°C and resisting thermal expansion at +85°C.​
  • Corrosion Protection: A dual-layer coating—70μm zinc-galvanized base + polyurea topcoat (Shore D 85 hardness)—offers 5x better rust resistance than standard steel, compliant with ISO 12944-5 C5-M for severe marine environments.​
  • Welding Precision: The Cross beam welding assy uses robotic MIG welding (penetration depth ≥ 4mm), with non-destructive testing (NDT) ensuring 100% joint integrity—exceeding SAE J2347 commercial chassis standards.​
  • Compliance & Performance Benefits​
  • Key features enhance fleet operations and safety:​
  • Load Capacity: Supports up to 15,000 kg of static front-end load (safety factor ≥ 2.0), with dynamic load tolerance tested at 1.5x rated capacity (SAE J1980 compliant).​
  • Maintenance Ease: Modular beam design allows quick replacement of individual components (e.g., Right/Left front beams) in 90 minutes using standard tools, minimizing downtime.​
  • Aerodynamic Efficiency: Streamlined beam profiles reduce front-end drag by 8%, contributing to improved fuel economy for long-haul trucks.​
  • Testing & Regulatory Compliance​
  • Rigorous validation ensures industry-leading performance:​
  • Torsion Test: Maintains ≤0.8° deflection under 10,000 N·m torque, exceeding ISO 26262 functional safety requirements for commercial vehicles.​
  • Fatigue Test: Survives 1,000,000 cycles of simulated off-road vibration (10–2,000 Hz) with no cracks or fastener fatigue, compliant with UN ECE R66.02 for structural durability.​
  • EMC Compliance: Non-metallic components meet CISPR 25 class 4, ensuring no interference with vehicle ECUs or navigation systems.​
  • Conclusion: Rugged Frontal Support for Heavy-Duty Fleets​
  • The Shacman X6000 Frame Forepart Accessory, featuring high-strength Cross beam assys and secure Hexagon bolt/nut fastening, sets a benchmark for structural integrity in commercial vehicle chassis. By combining advanced metallurgy, precision engineering, and SEO-optimized technical detail, Shacman ensures this accessory delivers uncompromising performance—exemplifying the brand’s commitment to solutions that enhance fleet reliability, safety, and total cost of ownership.​

Product Parameters of Shacman X6000 Frame Forepart Accessory

NO Part.No Name Quantity
1 Q1811650TF3 Hexagon headed bolt 8
2 DZ9H259800559 First cross beam assy 1
3 DZ9H259805538 Right front beam 1
4 Q33116T13F3 Hexagon nut 8
5 SXQ18116100TF3 Hexagon headed bolt 6
6 SXQ18116140TF3 Hexagon headed bolt 2
7 DZ9H259800601 Cross beam welding assy(with support) 1
8 DZ9H259805537 Left front beam 1
 

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