Shacman X6000 Seat
Shacman X6000 Seat
2025-06-25
Shacman X6000 Accelerograph Control Device
Shacman X6000 Accelerograph Control Device
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Shacman X6000 Biw/Wide Body/High Roof

Shacman X6000 Biw/Wide Body/High Roof
Shacman X6000 Biw/Wide Body/High Roof

What is the Shacman X6000 Biw/Wide Body/High Roof?

  • Shacman X6000 Biw/Wide Body/High Roof: Engineered for Structural Rigidity and Space Optimization
  • Designed to redefine durability and interior comfort in commercial vehicles, the Shacman X6000 Biw (Body in White) with Wide Body and High Roof integrates a robust G3 BIW framework, precision-engineered Door ASSY_LH/RH, and high-strength hinges—Door upper/lower hinges (LH/RH)—to deliver superior impact resistance, vibration tolerance, and spacious ergonomics. Crafted for the X6000 series, this body structure balances advanced steel technology with intelligent design, setting new standards for heavy-duty performance in logistics, construction, and long-haul operations.
  • Core Structural Framework: G3 BIW for Extreme Durability
  • The G3 BIW serves as the vehicle’s skeletal foundation, constructed from high-strength low-alloy (HSLA) steel (yield strength ≥ 600 MPa) with 30% of components using hot-stamped boron steel (tensile strength ≥ 1,500 MPa). This results in a 20% weight reduction compared to conventional BIW while increasing crash energy absorption by 40%—compliant with UN ECE R29-03 for cab strength. The Wide Body design (interior width: 2,490mm) and High Roof (interior height: 2,100mm) expand living space, with a ribbed roof structure that enhances torsional rigidity by 35% (twist angle ≤ 0.5°/m), critical for off-road stability.
  • Door System: Precision-Machined for Secure Access
  • The Door ASSY_LH/RH features a dual-layer design (outer skin + inner reinforcement panel) with:
  • Door left/right upper/lower hinges (forged steel, hardness ≥ 300 HB) that support 200 kg of door weight, enabling 110° opening angle with 100,000+ cycle durability (ISO 12543 compliant).
  • Pre-installed weather seals (EPDM rubber, shore hardness 65A) that create an airtight barrier, reducing wind noise by 18 dB at 80 km/h and preventing water ingress (IP67-rated).
  • Mounting & Fastening: Vibration-Resistant Design
  • A precision fastening network ensures structural integrity:
  • Hexagon flange bolts (grade 10.9, M10 x 35mm) secure the Door hinges to the BIW, torqued to 45–50 N·m with serrated washers to resist 25G vibrations (ISO 16750-3 compliant).
  • Blind rivet nuts (stainless steel, M8) provide threaded mounting points on thin-gauge steel sections, capable of withstanding 1,200 N of pull force—ideal for attaching interior trim without accessible backside support.
  • Material Excellence & Crashworthiness
  • Key material innovations enhance safety and longevity:
  • Corrosion Protection: BIW components undergo a 7-stage electrophoretic coating (50μm thickness, ASTM B117, 1,500 hours salt-spray resistance), while door hinges feature a zinc-nickel plating (50μm) for coastal or winter fleets.
  • Impact Resistance: The wide-body design incorporates side-impact beams (hot-stamped steel, yield strength ≥ 1,200 MPa) that meet EN 17092-5:2019 for commercial vehicle crashworthiness, protecting occupants in lateral collisions.
  • Thermal Management: High-roof panels include a 3mm-thick insulating layer, reducing interior temperature by 5–8°C in direct sunlight (ISO 7726 thermal comfort standard).
  • Compliance & Performance Benefits
  • Key features enhance operational efficiency and safety:
  • Regulatory Adherence: Meets UN ECE R66.02 for cab rollover protection and R11.05 for door strength, ensuring global certification and operator safety.
  • Space Optimization: The high-roof design accommodates a double berth sleeper cab with 30% more storage volume, while the wide body enables ergonomic seating for drivers up to 195cm tall.
  • Maintenance Ease: Modular door design allows replacement of Door ASSY_LH/RH or hinges in 90 minutes using standard tools, with color-coded fasteners (red for structural bolts, blue for cosmetic trims) to minimize errors.
  • Testing & Reliability
  • Rigorous validation ensures industry-leading performance:
  • Rollover Test: Maintains 85% cab integrity after a 40° rollover, exceeding UN ECE R66.02 requirements for survival space.
  • Vibration Fatigue Test: After 1,000 hours of 10–2,000 Hz vibration, all fasteners remain torqued within ±5% of specification, with no BIW cracks detected via NDT.
  • Water Ingress Test: Doors and roof withstand 80kPa water pressure (high-pressure wash equivalent) with zero leakage, confirming weathertightness.
  • Conclusion: Heavy-Duty Body Structure for Uncompromising Performance
  • The Shacman X6000 Biw/Wide Body/High Roof, featuring a robust G3 BIW, precision Door ASSY_LH/RH, and secure Hinge/Bolt mounting, sets a benchmark for structural excellence in commercial vehicles. By combining advanced steel technology, crashworthy design, and SEO-optimized technical detail, Shacman ensures this body system delivers uncompromising durability—exemplifying the brand’s commitment to occupant safety, fleet efficiency, and total cost of ownership in the most demanding environments.

Product Parameters of Shacman X6000 Biw/Wide Body/High Roof

NO Part.No Name Quantity
1 DZ16251180020 G3 BIW 1
2 DZ16251210010 Door ASSY_LH 1
3 DZ16231210911 Door left upper hinge 1
4 DZ16231210913 Door left lower hinge 1
5 Q1861025T1F3 Hexagon flange bolt 26
6 06.13169.0012 DZ16231210912 Blind rivet nut 28
7 DZ16231210912 Door right upper hinge 1
8 DZ16231210914 Door right lower hinge 1
9 DZ16251210020 Door ASSY_RH 1

 

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