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Shacman X6000 Seat
Shacman X6000 Seat
2025-06-25
Shacman X6000 Accelerograph Control Device
Shacman X6000 Accelerograph Control Device
2025-06-25

Shacman X6000 Biw/Wide Body/High Roof

Shacman X6000 Biw/Wide Body/High Roof
Shacman X6000 Biw/Wide Body/High Roof
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What is the Shacman X6000 Biw/Wide Body/High Roof？

  • Shacman X6000 Biw/Wide Body/High Roof: Engineered for Structural Rigidity and Space Optimization​
  • Designed to redefine durability and interior comfort in commercial vehicles, the Shacman X6000 Biw (Body in White) with Wide Body and High Roof integrates a robust G3 BIW framework, precision-engineered Door ASSY_LH/RH, and high-strength hinges—Door upper/lower hinges (LH/RH)—to deliver superior impact resistance, vibration tolerance, and spacious ergonomics. Crafted for the X6000 series, this body structure balances advanced steel technology with intelligent design, setting new standards for heavy-duty performance in logistics, construction, and long-haul operations.​
  • Core Structural Framework: G3 BIW for Extreme Durability​
  • The G3 BIW serves as the vehicle’s skeletal foundation, constructed from high-strength low-alloy (HSLA) steel (yield strength ≥ 600 MPa) with 30% of components using hot-stamped boron steel (tensile strength ≥ 1,500 MPa). This results in a 20% weight reduction compared to conventional BIW while increasing crash energy absorption by 40%—compliant with UN ECE R29-03 for cab strength. The Wide Body design (interior width: 2,490mm) and High Roof (interior height: 2,100mm) expand living space, with a ribbed roof structure that enhances torsional rigidity by 35% (twist angle ≤ 0.5°/m), critical for off-road stability.​
  • Door System: Precision-Machined for Secure Access​
  • The Door ASSY_LH/RH features a dual-layer design (outer skin + inner reinforcement panel) with:​
  • Door left/right upper/lower hinges (forged steel, hardness ≥ 300 HB) that support 200 kg of door weight, enabling 110° opening angle with 100,000+ cycle durability (ISO 12543 compliant).​
  • Pre-installed weather seals (EPDM rubber, shore hardness 65A) that create an airtight barrier, reducing wind noise by 18 dB at 80 km/h and preventing water ingress (IP67-rated).​
  • Mounting & Fastening: Vibration-Resistant Design​
  • A precision fastening network ensures structural integrity:​
  • Hexagon flange bolts (grade 10.9, M10 x 35mm) secure the Door hinges to the BIW, torqued to 45–50 N·m with serrated washers to resist 25G vibrations (ISO 16750-3 compliant).​
  • Blind rivet nuts (stainless steel, M8) provide threaded mounting points on thin-gauge steel sections, capable of withstanding 1,200 N of pull force—ideal for attaching interior trim without accessible backside support.​
  • Material Excellence & Crashworthiness​
  • Key material innovations enhance safety and longevity:​
  • Corrosion Protection: BIW components undergo a 7-stage electrophoretic coating (50μm thickness, ASTM B117, 1,500 hours salt-spray resistance), while door hinges feature a zinc-nickel plating (50μm) for coastal or winter fleets.​
  • Impact Resistance: The wide-body design incorporates side-impact beams (hot-stamped steel, yield strength ≥ 1,200 MPa) that meet EN 17092-5:2019 for commercial vehicle crashworthiness, protecting occupants in lateral collisions.​
  • Thermal Management: High-roof panels include a 3mm-thick insulating layer, reducing interior temperature by 5–8°C in direct sunlight (ISO 7726 thermal comfort standard).​
  • Compliance & Performance Benefits​
  • Key features enhance operational efficiency and safety:​
  • Regulatory Adherence: Meets UN ECE R66.02 for cab rollover protection and R11.05 for door strength, ensuring global certification and operator safety.​
  • Space Optimization: The high-roof design accommodates a double berth sleeper cab with 30% more storage volume, while the wide body enables ergonomic seating for drivers up to 195cm tall.​
  • Maintenance Ease: Modular door design allows replacement of Door ASSY_LH/RH or hinges in 90 minutes using standard tools, with color-coded fasteners (red for structural bolts, blue for cosmetic trims) to minimize errors.​
  • Testing & Reliability​
  • Rigorous validation ensures industry-leading performance:​
  • Rollover Test: Maintains 85% cab integrity after a 40° rollover, exceeding UN ECE R66.02 requirements for survival space.​
  • Vibration Fatigue Test: After 1,000 hours of 10–2,000 Hz vibration, all fasteners remain torqued within ±5% of specification, with no BIW cracks detected via NDT.​
  • Water Ingress Test: Doors and roof withstand 80kPa water pressure (high-pressure wash equivalent) with zero leakage, confirming weathertightness.​
  • Conclusion: Heavy-Duty Body Structure for Uncompromising Performance​
  • The Shacman X6000 Biw/Wide Body/High Roof, featuring a robust G3 BIW, precision Door ASSY_LH/RH, and secure Hinge/Bolt mounting, sets a benchmark for structural excellence in commercial vehicles. By combining advanced steel technology, crashworthy design, and SEO-optimized technical detail, Shacman ensures this body system delivers uncompromising durability—exemplifying the brand’s commitment to occupant safety, fleet efficiency, and total cost of ownership in the most demanding environments.​

Product Parameters of Shacman X6000 Biw/Wide Body/High Roof

NO Part.No Name Quantity
1 DZ16251180020 G3 BIW 1
2 DZ16251210010 Door ASSY_LH 1
3 DZ16231210911 Door left upper hinge 1
4 DZ16231210913 Door left lower hinge 1
5 Q1861025T1F3 Hexagon flange bolt 26
6 06.13169.0012 DZ16231210912 Blind rivet nut 28
7 DZ16231210912 Door right upper hinge 1
8 DZ16231210914 Door right lower hinge 1
9 DZ16251210020 Door ASSY_RH 1

 

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